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Oil mist blow-by from front of head.????

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  #1  
Old 04-23-2018, 12:55 PM
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Default Oil mist blow-by from front of head.????

2007 Dyna FXDB. 10.5 cr 107 in.

I am only about 100 miles into the break in on this build. It has the AN Big Sucker. No separate breathers or anything, just the bolts.
Noticing increasing oil misting on right side of engine.
The source is not the air cleaner. It’s coming from the front of the front head. The space below the front rocker where it meats the head. Where you can look in front from the front of the engine where the front header connects to exhaust port. It is wet there. Oil seems to be coming out from that space in front, from rocker breather area. Oil spray from front blows to front of throttle body by the cables, exhaust and some spray all the way back to the saddle bag.

So, is this normal and can be corrected by an external breather assembly with catch can? Or is it something else within the rocker or head that needs attention? I have no clue.

Thoughts?

 
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Old 04-23-2018, 01:34 PM
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Not normal. A picture is worth 1000 words. You need to clean all to the oil up, fire up the bike to initiate the leak and post a couple of picture but it sounds like poor fitting gasket or loose fastener at the rocker box.
 
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Old 04-23-2018, 02:37 PM
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Here are the photos from the front:

I will wipe it all down and re-examine after I run it again.
 
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Old 04-23-2018, 03:35 PM
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So I just ran it again. Same thing. Looks like it’s coming out from top of front head in the center. Not the gasket from what I can tell.
 
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Old 04-23-2018, 03:51 PM
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Front rocker box gasket is in backwards.. It opens up the breather passage.
 
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Old 04-23-2018, 04:24 PM
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I’m aware of that but it was put in properly.
 
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Old 04-23-2018, 04:35 PM
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Originally Posted by SC07Bobber
I’m aware of that but it was put in properly.
Well, from what I can tell its coming from between the lower rocker and head.. If the gasket isn't in backwards then either gasket surface was damaged or the head / rocker base has a defect/crack.
 
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Old 04-23-2018, 05:49 PM
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I will unbutton it and check it out to be sure. Thanks.
 
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Old 04-23-2018, 06:42 PM
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Originally Posted by Max Headflow
Well, from what I can tell its coming from between the lower rocker and head.. If the gasket isn't in backwards then either gasket surface was damaged or the head / rocker base has a defect/crack.
Agreed - this is almost always an upside down or damaged gasket lower rocker box gasket. Otherwise there is physical damage that is more serious.

When the gasket is installed incorrectly, it make a messy oil leak. It fits both ways - correct and incorrect.
 

Last edited by Ed Ramberger; 04-23-2018 at 06:44 PM.
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Old 04-24-2018, 02:14 PM
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Thanks for the advice and pointing me to the lower rocker gasket. Well, I removed the top rocker and lower support plate. All looks good. It’s oily but the gasket was definitely in correctly. The oil passage was not blocked.

Then, I examined the edges of the plate and mating surfaces of plate and head. No cracks. No visible defects. Smooth. The Cometic gasket appeared fine.
I cleaned up as much oil as I could.

So, now what. I guess I will replace the gasket anyway. But not sure why this happened. It may happen again even.

So what else can I check before buttoning it up?
 


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