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Stripped Stud - Softail

Old May 15, 2018 | 01:25 PM
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Angry Stripped Stud - Softail

Help! Putting the exhaust back on my 14’ Fatboy Lo and the stud sheared off. Tried to tap it and it won’t budge. Called the closest dealer and they want $350 to remove and reinstall the engine and $180 to send it out to get the stud out. Looking to try and save $500 so any tips to try before I send it out would be appreciated.


 

Last edited by sjdeboomii; May 15, 2018 at 01:35 PM.
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Old May 15, 2018 | 01:33 PM
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Helicoil...
 
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Old May 15, 2018 | 01:36 PM
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Not sure what happened to the text so I added it back in to explain my situation.
 
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Old May 15, 2018 | 01:47 PM
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You can try an easy out or a little larger reverse drill bit (larger then the bit you just used..) then tap with a helicoil.
 
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Old May 15, 2018 | 06:28 PM
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No stud observed.
No threads observed.
Did someone try to drill into the stud free hand ?
 
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Old May 15, 2018 | 06:31 PM
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If I am seeing it right-
Most of it is drilled out?
A left hand drill will remove the rest.
Or
Install a time cert and call it good.
Or even a Helicoil.
 

Last edited by Kingglide549; May 15, 2018 at 06:33 PM.
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Old May 15, 2018 | 06:34 PM
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What I see is what's left of the stud. Try an easy out since you've gotten this far. If you think that is going to break, stop, take the head off and take that to a machine shop.
 
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Old May 15, 2018 | 08:59 PM
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https://www.ebay.com/itm/Harley-Buel...-/140910484607
 
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Old May 15, 2018 | 09:10 PM
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get the tool Ed has so graciously linked for you. it will allow you to drill out the remains and stay on center so that you can install the thread repair option of your choice. if you have the angle, you might be able to do it with the head still installed on the bike. if you cant get it on the bike, it's not hard to remove the head yourself and do it on the workbench, it will save you a ton of cash and you'll get a learning experience out of the deal.
m
 
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Old May 16, 2018 | 06:14 AM
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Originally Posted by QC
take the head off and take that to a machine shop.
Looking at the photo of what's been accomplished so far, THIS ^^^^^ is what I would do if I were the OP. Then I'd buy a 1/4" drive ratchet.
 

Last edited by Campy Roadie; May 16, 2018 at 06:15 AM.
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