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Heard a "clunk" when doing lifter bleed.

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Old Feb 3, 2019 | 11:05 PM
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Default Heard a "clunk" when doing lifter bleed.

Ok people, I am baffled here.
I did new tensioner shoes on my 04 FLHTCI. I started putting everything back together, Started bleeding down rear lifters. Was able to turn the push rods with fingers. After all rear lifters bled, rotated engine. 4 revolutions in ( turned the engine rear cylinder tdc total of 4 times) Heard a significant "clunk" in the engine on the last turn. I made sure that the push rods where in place on rocker arm and lifter. I turned the engine over with a short 3" ratchet with spark plugs out. I looked at cams and bottom of lifter. Push rods are not bent I removed them and checked.

I am about to go out and do a compression test to see if anything in the head was damaged. Could this have been from a stuck lifter ?
Let me know what you guys think before I put this all back together.
 
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Old Feb 3, 2019 | 11:31 PM
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A little more info here.
The engine is stock. so stock cams, heads, pistons and cylinders.
I did a cold compression test, throttle wide open.
Rear cylinder------135 psi's
Front cylinder------135 psi's
Both jumped right up to 135 within like 2 rotations and stayed there.
Let me know what you guys think.
Thanks
 

Last edited by sjones73; Feb 3, 2019 at 11:32 PM.
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Old Feb 4, 2019 | 09:21 AM
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probably the p/r was hung on the edge of the rocker and just finally fell home to the rocker ball end socket. i have seen this before.
 
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Old Feb 4, 2019 | 12:09 PM
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Yea, I've seen that as well. Just run it!
 
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Old Feb 4, 2019 | 12:24 PM
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If what bustert described is what happened, that pushrod might need readjusting. 135psi is a bit low and I would have expected a reading near 150psi for a stock 88" motor. Could have been the battery if CCP stop building after two rotations and you didn't mention mileage, so cylinder wear could be a contributing factor. Nothing to lose sleep over but getting the battery fully charged and trying again to confirm the first readings, one dry and one with a bit of oil added, would give you a better picture of the condition of the top end. JMHO. I have assumed EFI but if carbureted, you will have to get the slide up and out of the way for an accurate reading; I have found it easiest just to pull the carb out of the rubber boot from the manifold.
 
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Old Feb 4, 2019 | 01:14 PM
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if the lifters are indeed collapsed, readings would be off. when i set my adj p/r's i have to fully bleed them down and they will make racket till they pump back up sometimes a 5 mile run.
 
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Old Feb 5, 2019 | 09:46 AM
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Originally Posted by bustert
probably the p/r was hung on the edge of the rocker and just finally fell home to the rocker ball end socket. i have seen this before.
That would be my thought as well.
Scott
 
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Old Feb 6, 2019 | 11:44 PM
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Thanks guys.
Battery was fully charged. I have it sitting on a tender during the winter. I may do a wet compression test here just to see what the numbers will do.
The engine has 40,000 miles on it.
 
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Old Feb 7, 2019 | 08:28 AM
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Originally Posted by sjones73
Thanks guys.
Battery was fully charged. I have it sitting on a tender during the winter. I may do a wet compression test here just to see what the numbers will do. The engine has 40,000 miles on it.
Just because the battery has been on a tender does not mean the battery is not the problem. If the battery has been in use for while, not kept on a tender during the riding season, etc., CCA could drop as soon as the battery sees load. To rule out the battery, have it load tested.
 
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Old Feb 7, 2019 | 01:47 PM
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Originally Posted by bustert
probably the p/r was hung on the edge of the rocker and just finally fell home to the rocker ball end socket. i have seen this before.
My first thought exactly. That would require double checking your adjustments.
 

Last edited by Ed Ramberger; Feb 7, 2019 at 01:49 PM.
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