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Engine Mechanical TopicsDiscussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.
Ok people, I am baffled here.
I did new tensioner shoes on my 04 FLHTCI. I started putting everything back together, Started bleeding down rear lifters. Was able to turn the push rods with fingers. After all rear lifters bled, rotated engine. 4 revolutions in ( turned the engine rear cylinder tdc total of 4 times) Heard a significant "clunk" in the engine on the last turn. I made sure that the push rods where in place on rocker arm and lifter. I turned the engine over with a short 3" ratchet with spark plugs out. I looked at cams and bottom of lifter. Push rods are not bent I removed them and checked.
I am about to go out and do a compression test to see if anything in the head was damaged. Could this have been from a stuck lifter ?
Let me know what you guys think before I put this all back together.
A little more info here.
The engine is stock. so stock cams, heads, pistons and cylinders.
I did a cold compression test, throttle wide open.
Rear cylinder------135 psi's
Front cylinder------135 psi's
Both jumped right up to 135 within like 2 rotations and stayed there.
Let me know what you guys think.
Thanks
If what bustert described is what happened, that pushrod might need readjusting. 135psi is a bit low and I would have expected a reading near 150psi for a stock 88" motor. Could have been the battery if CCP stop building after two rotations and you didn't mention mileage, so cylinder wear could be a contributing factor. Nothing to lose sleep over but getting the battery fully charged and trying again to confirm the first readings, one dry and one with a bit of oil added, would give you a better picture of the condition of the top end. JMHO. I have assumed EFI but if carbureted, you will have to get the slide up and out of the way for an accurate reading; I have found it easiest just to pull the carb out of the rubber boot from the manifold.
if the lifters are indeed collapsed, readings would be off. when i set my adj p/r's i have to fully bleed them down and they will make racket till they pump back up sometimes a 5 mile run.
Thanks guys.
Battery was fully charged. I have it sitting on a tender during the winter. I may do a wet compression test here just to see what the numbers will do.
The engine has 40,000 miles on it.
Thanks guys.
Battery was fully charged. I have it sitting on a tender during the winter. I may do a wet compression test here just to see what the numbers will do. The engine has 40,000 miles on it.
Just because the battery has been on a tender does not mean the battery is not the problem. If the battery has been in use for while, not kept on a tender during the riding season, etc., CCA could drop as soon as the battery sees load. To rule out the battery, have it load tested.
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