When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Engine Mechanical TopicsDiscussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.
Can any one enlighten me on the eng. temp sensor spec. I'm having issues with my 2002 Electra Guide Classic going dead after a long Hwy ride of 70mph or more, when I get back in to city roads, and having to deal with or wait at lights. If I let the bike sit for 10 min. or so after she die's everything lights back up and a way I go. depending on how far or how long I have to sit in city traffic she will stay alive. I find I can run all day at 60mph and have no issue. I do not know if I'm over heating or if the sensor is going out? Thank all for any input
Can any one enlighten me on the eng. temp sensor spec. I'm having issues with my 2002 Electra Guide Classic going dead after a long Hwy ride of 70mph or more, when I get back in to city roads, and having to deal with or wait at lights. If I let the bike sit for 10 min. or so after she die's everything lights back up and a way I go. depending on how far or how long I have to sit in city traffic she will stay alive. I find I can run all day at 60mph and have no issue. I do not know if I'm over heating or if the sensor is going out? Thank all for any input
Do you know if the original 40A main circuit breaker was replaced with the 50A under the recall back in '01-'02? If not, that could be the problem; check it out.
Yes all power for about ten min. then when I turn her back on all is good and off I go?
The root of the problem most likely isn't the breaker or the upgrade to a maxi fuse. You need to see if the posts of the breaker are getting very hot.
HD missed that bad crimps at the eyelets create such a thermal load from high resistance that the breaker shut down. If those posts are hot to the touch, you have a wire end repair to perform FIRST. if the wires have been hot enough the insulation will sometimes show it.
Thanks Ed I'll dig in to it tonight, all good info. I like using this forum for all the info out there Thanks
FYI - just powering on the bike but not starting it will usually start to show if the posts are getting hot. If yours must be driven for some time, they they could be bad to the point that they are hot, then when everything gets heat soaked in traffic, the breaker pops from heat. When the bike shuts down, immediately check the temps at the posts on the breaker. When the resistance in the crimp at the eyelet is very high, you can burn your fingers. I actually used a temp gun on mine before and after - went from a skin meter to barely above ambient.
Again - this is what you check before replacing any parts. The worst thing you can do is miss that you have a bad wiring terminal creating heat and install the maxi-fuse recall/upgrade.
If you find the wiring to be the culprit, you repair it and then replacing the breaker is a good maintenance step because of the heat it experienced. If you replace it make sure you see there is a silver and gold colored post and the terminals go on one or the other. However, I can give you a 99.9% assurance that if it is a bad eyelet(s) and you repair it, you will be just fine and can replace the breaker at your convenience.
Last edited by Ed Ramberger; Aug 23, 2019 at 12:54 PM.
Thanks, Off to the HD store $$$ changing from the old stock pipes to true singles: hoping I can still use my Van/Hans end muff's and get the sound I like my HD to sound like. all these project to do and all I want to do is ride. I'll check the eyelets and the terminals tonight, as happy hr is after wk sitting in front of my bike turning a wrench or wiping off the shinny parts. thank ED for all ur input
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.