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96" compression

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Old Mar 23, 2024 | 05:44 AM
  #21  
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Just a little update, I have the bike mechanically about 95% back together. One thing of concern and more so because this is my first time tearing into a harley motor. I did use the FM adjustable push rods, took out the lash and gave them 4 turns as per instructions. Initially they would not spin by hand after the 4 turns but, maybe a minute later they would. I used an oil can to pump up the lifters and soaked them in a tub of oil after that before putting them in the bike. So I'm hoping that I didn't make any mistakes. On the positive side, I did a compression test after getting it buttoned up and I have 180 psi on both cylinders.

Jeff
 
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Old Mar 23, 2024 | 10:17 AM
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If you had piston at TDC on the compression stroke, you are OK. If you get some valve train noise, you might need to increase preload by a few flats. IIRC, FM pushrods set preload at about .100" at 4 turns but not sure. Most of us are setting preload at .125"-.135". 180psi is much better than 125.
 
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Old Mar 23, 2024 | 10:50 AM
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Good to know djl and I will definitely keep that in mind if I have noise. Yes much better than the 125.

Jeff
 
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Old Mar 27, 2024 | 05:00 PM
  #24  
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Bike is back together and runs considerably better with the exception of the clutch is now slipping. I did swap bars while it was apart, so with that. I did open the primary derby cover and turn the adjustment screw in by hand and then lock the nut back down. I then adjusted the clutch cable to where it just took the slop out of the clutch lever.

Jeff
 
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Old Mar 28, 2024 | 01:39 PM
  #25  
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Well I adjusted the clutch again today, because I messed up the adjustment yesterday. Anyway it is much better but still slipping some. I am very happy with the tw-222 cams.
The clutch, I'm not sure if I need an aftermarket spring or an aftermarket spring and clutch pack. There was some material on the drain plug magnet when I changed the primary fluid. The Ultra has 30,000 miles and it did have a trailer hitch on it when I bought it. So I really would not be surprised if the clutches are worn pretty good.

Jeff
 
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Old Mar 28, 2024 | 02:44 PM
  #26  
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If after inspecting / replacing the clutch plates and you still have some slip, maybe look at one of the earlier model or the SE clutch spring. The data below I haven't personally measured, but I believe it to be accurate.

The 2009 model year springs were really weak.



 
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Old Mar 28, 2024 | 03:08 PM
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Ohio HD thank you for the information. I think for the money. When I tear into the primary, I will put the SE spring in. I wouldn't want to spend the money on the fluid again on top of the cost of the spring. I think for $45.00 I will just change it since I will be in there anyway. What is the general opinion on the SE clutch pack?

Jeff
 

Last edited by wvmedic31; Mar 28, 2024 at 03:11 PM.
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Old Mar 28, 2024 | 03:26 PM
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I'm running an SE spring in my 2009 Ultra, 96", Andrews 48 cams, makes 93 HP and 106 FT LBS. The clutch plates are still original and it holds just fine.

Zero slip when it was on the dyno.
 
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Old Mar 28, 2024 | 03:53 PM
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X2 on the SE spring. I have one on my Dyna and Ultra. Both have been dyno tuned and no slip. The dyna made 100 ft lb and the Ultra made 110 ft lb.
 
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Old Mar 28, 2024 | 04:29 PM
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Copy that, thank you guys.

Jeff
 
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