EVO All Evo Model Discussion

Handlebar Problem!!!!!!

Thread Tools
 
Search this Thread
 
Old Mar 1, 2015 | 10:09 AM
  #1  
cskarns's Avatar
cskarns
Thread Starter
|
Tourer
Joined: Feb 2015
Posts: 370
Likes: 16
From: Kansas
Default Handlebar Problem!!!!!!

I have a 1988 Ultra that I would like to change the handlebars and grips on. Unfortunately I have the handlebars with the air chamber in them. I've done a search and haven't found any info on what can be done. Is there away around this like a relocation kit or something of that sort? Would changing out the front forks to a newer version without the air chamber be a option? I realize this is a older bike and my options may be limited but I don't mind being a little creative with my solutions either. Thanks for any info.
 
Reply
Old Mar 1, 2015 | 12:45 PM
  #2  
bagga's Avatar
bagga
Elite HDF Member
Joined: Mar 2006
Posts: 3,673
Likes: 606
From:
Default

my 85 has the air resavour in the crash bars.
 
Reply
Old Mar 1, 2015 | 02:39 PM
  #3  
Gunslingertom's Avatar
Gunslingertom
Road Master
15 Year Member
Joined: Jun 2009
Posts: 1,062
Likes: 18
From: Beautiful SW Missouri Ozark Mountain Country
Default

Can you not just drill an appropriate sized hole in the end of the left grip? The valve stem threads into the handlebar, not the grip.
 
Reply
Old Mar 1, 2015 | 04:25 PM
  #4  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default

Originally Posted by Gunslingertom
Can you not just drill an appropriate sized hole in the end of the left grip? The valve stem threads into the handlebar, not the grip.
He wants to change bars too.
Maybe he could weld plugs over the ends of the new bars and do what you are suggesting.
Sure it will mess up the chrome but who cares no one will see it.
 
Reply
Old Mar 1, 2015 | 04:33 PM
  #5  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,199
Likes: 3,087
From: NW AR
Default

Well, I see it as (pick one):

* Modify new bars to hold air (air fitting plus schrader valve).
* Change crash bars out to prior style for air reservoir.
* Modify existing crash bars (air fitting plus schrader valve).
* Add another air reservoir somewhere.
* Eliminate the air suspension with new springs, I think. There's a thread or two here describing it.
 
Reply
Old Mar 1, 2015 | 05:35 PM
  #6  
Gunslingertom's Avatar
Gunslingertom
Road Master
15 Year Member
Joined: Jun 2009
Posts: 1,062
Likes: 18
From: Beautiful SW Missouri Ozark Mountain Country
Default

Originally Posted by texashillcountry
He wants to change bars too.
Yeah....... I missed that. I really need to pay better attention. It's been a long winter.
 
Reply
Old Mar 1, 2015 | 06:10 PM
  #7  
cskarns's Avatar
cskarns
Thread Starter
|
Tourer
Joined: Feb 2015
Posts: 370
Likes: 16
From: Kansas
Default

Gunslingertom..... I understand the long winter. We have 2"-4" of snow but supposed to be in the upper 50's by the end of the week. I'm really feeling sick...


From what little info I have found I'm under the impression that the air is just to keep pressure on the oil in the front forks, correct. Assuming that's correct, and I know what assuming gets. It shouldn't matter where the air is stored...the handlebars, crachbars or any other reservoir as long as it is at the correct psi.
 
Reply
Old Mar 1, 2015 | 06:56 PM
  #8  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default

Originally Posted by Gunslingertom
Yeah....... I missed that. I really need to pay better attention. It's been a long winter.
WAY TOO LONG!!!!!!!!!!!!!!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Mar 1, 2015 | 06:58 PM
  #9  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,065
Likes: 4,561
From: Haslet Texas
Default

Originally Posted by cskarns
From what little info I have found I'm under the impression that the air is just to keep pressure on the oil in the front forks, correct. Assuming that's correct, and I know what assuming gets. It shouldn't matter where the air is stored...the handlebars, crachbars or any other reservoir as long as it is at the correct psi.
Correct!!
Don't forget the last option made by the Doc.
Eliminate the air with new springs. (This is what I would choose if I were you).
 
Reply
Old Mar 1, 2015 | 07:06 PM
  #10  
cskarns's Avatar
cskarns
Thread Starter
|
Tourer
Joined: Feb 2015
Posts: 370
Likes: 16
From: Kansas
Default

Originally Posted by texashillcountry
Don't forget the last option made by the Doc.
Eliminate the air with new springs. (This is what I would choose if I were you).


Besides helping solve my handlebar problem would there be any other benefits from going to springs. I don't want to have to spend a bunch of money just to be able to change handlebars. If there's a benefit making the switch then I'm all for spending the extra.
 
Reply



All times are GMT -5. The time now is 03:05 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE