EVO All Evo Model Discussion

How do you trust a clutch cable?

Thread Tools
 
Search this Thread
 
Old Dec 17, 2015 | 11:34 AM
  #1  
falconbrother's Avatar
falconbrother
Thread Starter
|
Road Master
Joined: Jan 2012
Posts: 856
Likes: 9
From: North Carolina
Default How do you trust a clutch cable?

So, when do you decide to replace an otherwise good clutch cable? Same with throttle cables? Just as preventative maintenance do you replace these?
 
Reply
Old Dec 17, 2015 | 11:53 AM
  #2  
misfitJason's Avatar
misfitJason
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2010
Posts: 6,849
Likes: 1,389
From: Florida
Default

When they break or when the cable itself starts to look worn
 
Reply
Old Dec 17, 2015 | 12:00 PM
  #3  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,200
Likes: 3,089
From: NW AR
Default

Or gets hard to pull. They tend to break at the ends, usually the grip lever end for a clutch cable.
 
Reply
Old Dec 17, 2015 | 03:40 PM
  #4  
DeputyLoud's Avatar
DeputyLoud
Road Captain
10 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2014
Posts: 721
Likes: 18
From: Galesville, WI
Default

Anybody have a good recommendation for lubing the clutch cables? I have a tool I used for the throttle cables. But the clutch cable being bigger it will not work for that. I was also concerned about possible contamination of the trans fluid, if the lube used came out the cable end inside the trans.


I installed a new clutch cable last spring without adding any lube. I have a feeling it will come back to bit me if I don't do anything before next spring.
 
Reply
Old Dec 17, 2015 | 03:49 PM
  #5  
89FLHTC's Avatar
89FLHTC
Supporter
5 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2015
Posts: 1,170
Likes: 32
From: Ft.Worth, Texas
Supporter
Default

Just take the cable loose from the lever and put a few drops of Harley Lube on it. Harley lube is what my dealer uses on all cables and it comes in a nice little tube with a needle tip.


 

Last edited by 89FLHTC; Dec 17, 2015 at 03:54 PM.
Reply
Old Dec 17, 2015 | 04:18 PM
  #6  
Dan89FLSTC's Avatar
Dan89FLSTC
Seasoned HDF Member
Veteran: Navy
Active Streak: 30 Days
Top Answer: 3
Top Answer: 5
Joined: May 2008
Posts: 21,174
Likes: 12,745
From: South Carolina
Default

Originally Posted by DeputyLoud
I installed a new clutch cable last spring without adding any lube. I have a feeling it will come back to bit me if I don't do anything before next spring.
Some clutch cables do not get lubed. Barnett says not to lube their cables that have the teflon inner liner. I`ve had one of those on my bike for about 6 years now, no issues, but come to think of it, the original cable never got lubed and worked fine for 26 years. I only replaced it because it was so old...
 
Reply
Old Dec 18, 2015 | 12:50 PM
  #7  
Uncle G.'s Avatar
Uncle G.
Seasoned HDF Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Jun 2010
Posts: 9,332
Likes: 3,873
From: Upstate New York
Default

I replace my cables when the hole in the "loop" end of the cable (at the clutch lever end) gets worn to an "egg" shape, making it hard to adjust the slack.


To lube the cable, I disconnect the cable, make a "funnel" of stiff paper and duct tape around the end of the cable housing, then pour about a tablespoon of transmission oil down the inside of the cable and let it sit while I do the rest of the 5K service.
 

Last edited by Uncle G.; Dec 18, 2015 at 12:53 PM.
Reply
Old Dec 19, 2015 | 07:09 AM
  #8  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

I replaced my clutch cable a few years ago, after installing my S&S engine and stronger clutch spring. Darned clutch was a bit too heavy, so I looked at ways of reducing the strain on my wrist. A Clutchlite was just too critical on adjustment to be a suitable solution and I removed the cable to clean and lube it. It still wasn't very smooth, so I bought a Diamondback. What a transformation! Smoother and lighter and a great improvement.

As part of Hyacinth's extensive refurbishment (yes, I am making progress!) I have installed an AMP Ez-pull device at the clutch lever, which I hope will further reduce lever pull, for my creakin' ole wrist. Be aware that AMP has changed hands recently and have stopped making these, so if you fancy one move pdq, to pick up remaining stock. I bought mine on US Ebay.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Dec 19, 2015 | 08:06 AM
  #9  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,200
Likes: 3,089
From: NW AR
Default

Be careful with those ezpull things. I put one on the sportster, which installed on the throw out bearing end, and it burned up a clutch pack. There is not free lunch. They make the clutch pull easier because they don't move the clutch disengagement as much for a given lever pull.
 
Reply
Old Dec 19, 2015 | 08:15 AM
  #10  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

Dr H, unfortunately there is a confusing array of 'EZ' stuff! The AMP thingy I have is a wart installed on the handlebar lever, not the clutch end. I agree entirely about the Clutchlite and others that fit at the business end, as they reduce clutch lift and can cause problems, not least simply getting adjustment correct.
 
Reply



All times are GMT -5. The time now is 10:06 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE