EVO All Evo Model Discussion

Transmission shifter shaft seal

Thread Tools
 
Search this Thread
 
Old Jul 21, 2016 | 07:19 AM
  #1  
Crashone's Avatar
Crashone
Thread Starter
|
Stellar HDF Member
Joined: Jul 2014
Posts: 2,721
Likes: 243
From: NC
Default Transmission shifter shaft seal

Question for you guys: can the transmission shifter shaft seal on a 96 Road King be changed without removing the primary cases?
I noticed my shift lever was loose and when I checked it out there is some oil seepage in that area. The shaft did not appear to move just the lever. I have to get a new bolt to use as the one in it is kind of ragged up. I'll try to add a couple of pictures.
 
Attached Thumbnails Transmission shifter shaft seal-photo772.jpg   Transmission shifter shaft seal-photo586.jpg  
Reply
Old Jul 21, 2016 | 09:04 AM
  #2  
im's Avatar
im
Seasoned HDF Member
Joined: Feb 2007
Posts: 6,086
Likes: 1,128
From:
Default

Yes, requires removal of primary,
But i would suggest you clean that area very very well with a de-greaser.
After you clean it, go ahead and clean it again.
Then let it dry.
Then sprinkle some baby powder in the area to clarify if there is a leak overnight.
Unless it is a bad leak then it might not be worth the time unless you are changing a belt ,the transmission shift lever a stator or something else in the area.
The picture does not look like a leak but maybe it is a very mild seepage.
 

Last edited by im; Jul 22, 2016 at 10:00 AM.
Reply
Old Jul 21, 2016 | 09:13 AM
  #3  
Crashone's Avatar
Crashone
Thread Starter
|
Stellar HDF Member
Joined: Jul 2014
Posts: 2,721
Likes: 243
From: NC
Default

Thanks for the reply. I didn't have time to clean it up last night but that is on the agenda. I hadn't thought of using baby powder, I'll give that a try after I get it cleaned up. I'm hoping the threads aren't buggered up on the shift lever.
 
Reply
Old Jul 21, 2016 | 11:53 AM
  #4  
daven9113's Avatar
daven9113
Road Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 942
Likes: 323
From: Grew up in Texas, moved to AZ
Default

Man, I don't know if you can change the shifter shaft seal without taking off the inner primary. I would like to learn how that is done. Might save folks lots of grief.

I recently had to pull the inner primary and replaced several seals while it was off. One of them was the shifter shaft seal. I had to drill two small holes, screwed in 2 sheet metal screws and pulled the seal off. Then you have to seat the seal to a proper depth. I did this with the right sized socket, tapping it in slowly. Then you replace the washer, and new C-clip. Replace the shifter shaft and torqued the heck out of it with a new allen socket bolt.

I don't think I could have done that without the inner primary off.

Some pics of the work. 1. Pulling out the seal 2. Options for shifter shaft bolt. Went with the black one which was grade 8. Little to no play in shifter shaft now. 3. New C-clip (dark). Got a two pack at Lowes 5/16" diameter.

Good luck.
 
Attached Thumbnails Transmission shifter shaft seal-20160622_151606-1-.jpg   Transmission shifter shaft seal-20160622_173731-1-.jpg   Transmission shifter shaft seal-20160624_114516-1-.jpg  
Reply
Old Jul 21, 2016 | 12:51 PM
  #5  
Crashone's Avatar
Crashone
Thread Starter
|
Stellar HDF Member
Joined: Jul 2014
Posts: 2,721
Likes: 243
From: NC
Default

Thanks. I did not have much time to mess with it, it seemed like it would be tight getting everything off and back in without taking the primary off. I may just clean it up and see how it goes for now.
 
Reply
Old Jul 21, 2016 | 03:48 PM
  #6  
brad75raiders's Avatar
brad75raiders
Road Warrior
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Aug 2007
Posts: 1,564
Likes: 70
From: Oakdale Ca.
Default

Post up a how to with the primary because mine is loose and I couldn't get it off. I tightened mine down with blue lock tight and a grade 8 bolt untill winter.
 
Reply
Old Jul 21, 2016 | 04:27 PM
  #7  
Crashone's Avatar
Crashone
Thread Starter
|
Stellar HDF Member
Joined: Jul 2014
Posts: 2,721
Likes: 243
From: NC
Default

I stopped by the dealer on the way home from work and picked up a new bolt. I talked to one of the guys there about the seal and he confirmed it couldn't be done without removing the primary cases.
BUT I did get out of there today for $1.13 for that new grade 8 bolt and now the shift lever is tighter than a tick's *** on a hound dog!!
I'll clean the area up this weekend and see how much seepage is going on.
Thanks for the help!
 
Reply
Old Jul 22, 2016 | 08:42 AM
  #8  
Uncle G.'s Avatar
Uncle G.
Seasoned HDF Member
Liked
Loved
Community Favorite
Top Answer: 1
Joined: Jun 2010
Posts: 9,332
Likes: 3,873
From: Upstate New York
Default

As was said, be sure it's the seal. The shift adjuster screw and lock nut is right there, and mine tends to seep a bit of oil from the screw threads (and always has). Also, the vent for the transmission and primary is right above the shift lever area. That could also be a source of the oil you're seeing.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jul 22, 2016 | 05:22 PM
  #9  
Crashone's Avatar
Crashone
Thread Starter
|
Stellar HDF Member
Joined: Jul 2014
Posts: 2,721
Likes: 243
From: NC
Default

Originally Posted by Uncle G.
As was said, be sure it's the seal. The shift adjuster screw and lock nut is right there, and mine tends to seep a bit of oil from the screw threads (and always has). Also, the vent for the transmission and primary is right above the shift lever area. That could also be a source of the oil you're seeing.
Thanks Uncle G! I did not realize the vents exited right there! I'm planning on cleaning up that area Saturday and see how it goes. I don't see any runs or drips of oil so whatever it is is just seeping right now.
 
Reply
Old Jul 22, 2016 | 06:10 PM
  #10  
sqdealgeorge's Avatar
sqdealgeorge
Road Warrior
Joined: Dec 2007
Posts: 1,854
Likes: 20
From: Eagle River WI
Default shifter shaft

If the shaft is loose and you don't know how to tighten it let us know
 
Reply



All times are GMT -5. The time now is 05:30 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE