EVO All Evo Model Discussion

Starter relay?

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Old Jul 15, 2017 | 09:50 PM
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Default Starter relay?

I usually replace the relay about every year or 2. For the past yr I have replaced it 3 times. What has changed to make it go out quicker?
Yes I have read the dreaded click thread.
Also is there a higher amp relay I can buy or better relay?
 
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Old Jul 15, 2017 | 10:02 PM
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I think they are just made cheaper. I took one apart to see what was causing them to fail and the contact areas had a bad angle/fitment that causes the surfaces to arc and leave carbon deposits. Not much else it could be.
 
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Old Jul 15, 2017 | 10:10 PM
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Originally Posted by FlamedFXR
I think they are just made cheaper. I took one apart to see what was causing them to fail and the contact areas had a bad angle/fitment that causes the surfaces to arc and leave carbon deposits. Not much else it could be.
You could be exactly right since everything is from china now. Bet your right. Ill take apart my last one and check it out.
 
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Old Jul 15, 2017 | 10:18 PM
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Took the OLD relay apart and it looks good. my next thought was my original starter is 21 yrs old... could have a dead spot in the starter and probably time for a new starter..
 
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Old Jul 16, 2017 | 06:53 AM
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Are you sure the relay is the problem, have you read out the circuit with a voltmeter?

The starter relay on my `89 Softail has been on the bike since `89...Although the starter solenoid has been rebuilt several times.
 

Last edited by Dan89FLSTC; Jul 16, 2017 at 06:55 AM.
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Old Jul 16, 2017 | 07:09 AM
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Originally Posted by aces&8s
Took the OLD relay apart and it looks good. my next thought was my original starter is 21 yrs old... could have a dead spot in the starter and probably time for a new starter..
starter contacts are probably past their prime. See link as reference, your starter may vary:

http://www.yotarepair.com/startercontacts.html
 
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Old Jul 16, 2017 | 08:46 AM
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It's that POS 111. Take it back out and I'll wring it out for ya.........
 
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Old Jul 16, 2017 | 08:59 AM
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The starter draw of amps can whoop up on the relay.

Even so I would test it before going after a starter.

WP
 
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Old Jul 16, 2017 | 09:20 AM
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Originally Posted by Dan89FLSTC
Are you sure the relay is the problem, have you read out the circuit with a voltmeter?

The starter relay on my `89 Softail has been on the bike since `89...Although the starter solenoid has been rebuilt several times.
I have not read the circuit yet but I looked at the contacts and one looks very worn. Now were getting somewhere. Thanks Dan.
 
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Old Jul 16, 2017 | 09:24 AM
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Originally Posted by Beemervet
It's that POS 111. Take it back out and I'll wring it out for ya.........
Wish you lived closer, I would let ya take it for a spin. This 111 is addictive.
 
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