When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
My wife's bike quit last week and I'm diagnosing my trouble today. This bike is carbed. The petcock is vacuum operated. I removed the fuel line to the carb and routed another line to a gas tank. I removed a gas cap, put the selector on main, and pulled a vacuum on the petcock. Nothing. I switched to auxiliary tank and some gas flowed, but soon quit after a cup full or so. I guess the next step is to drain the tank and pull the petcock. Maybe a clogged filter, maybe a failed diaphragm in the petcock. Is my reasoning sound, or am I overlooking something?
There are rubber parts that are in the OEM petcock that when they wear out you have to rebuild/replace the petcock before it will pass fuel no matter how much vacuum you put on it.
You don't say what year your wife's bike is. If it's a 1996 or before, then there's a recall for that petcock diaphragm. The original diaphragm doesn't like MTBE nor ethanol.
John, if the petcock is original it's almost 20 years old! I'd be inclined to replace it with a non-vacuum type anyway, while checking for other related problems. I have a Pingel, however the older factory stock style of taps are available new for much less.
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.