EVO All Evo Model Discussion

VOES help sought

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Old May 5, 2018 | 10:17 AM
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Default VOES help sought

I posted earlier this week about a precipitous drop in gas mileage on my ‘97 EVO. I was lead to check the VOES switch.

The switch shorts at 5 Hg in vacuum. It goes open again at 4 Hg. The system doesn’t hold vacuum, it leaks down slowly until the switch goes open, then swiftly declines to zero.
Is this normal operation?

I’m checking this on the bike, the hose is still connected through the Tee to the stock petcock and the ground is still connected.

In removing the air box for access I noticed the x-over breathers on both sides connected to the heads a bit loose... could this be the cause of my mileage woes?
 

Last edited by GOGOBECK; May 5, 2018 at 10:20 AM.
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Old May 5, 2018 | 11:54 AM
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Did you check the silicone seal on the voes switch?
 
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Old May 5, 2018 | 12:09 PM
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No, vacuum should maintain itself within the VOES.

Try this. Grab a short length of tube, submerge the VOES in a container of water, and blow into the hose (or use a vacuum/pressure hand pump if you have one) to see where the leak is. Mine was leaking out where the wires are.

DON'T pull vacuum when it's under water, for obvious reasons...
 
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Old May 5, 2018 | 01:56 PM
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Originally Posted by tomfiii
Did you check the silicone seal on the voes switch?
Originally Posted by Mattbastard
No, vacuum should maintain itself within the VOES...
Thanks for the tip, I can use a syringe to put silicone around where the wires exit the VOES. If that doesn’t change things I think I’ll buy a new VOES before I remove it from the bike.
She’s running fine, no coughing, sputtering or backfire.
Just chasing the mpg thing!
Another question: when does the carb generate vacuum to the VOES... at idle or at a particular rpm?
 
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Old May 5, 2018 | 02:11 PM
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I just replaced my VOES. Was getting horrible MPG and wouldn’t idle worth a crap. Idle would surge up and down. Also made weird noises when accelerating. I tried my VOES on the bench by sucking and blowing into hose. Micro switch would move but not continuity. Also my switch would stay in whatever position I blew or sucked. It wouldn’t spring back. So I opened it up and there was a tiny hole in the diaphragm, also tested the micro switch with my finger and still didn’t work. Replaced it and I’ve nver been happier
 
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Old May 5, 2018 | 06:04 PM
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I went through the same issue a few years back. My 20 year old VOES suffered a split diaphragm, and the switch stuck in the "full advance" position. Bike pinged like a !#$@**%. I tested it and it wouldn't hold vacuum at all, so in addition to a non-functioning switch, I had a small manifold leak.
 
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