EVO All Evo Model Discussion

Charging system

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Old Sep 1, 2018 | 06:14 PM
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Default Charging system

At the end of the riding season there's going to be some things I want to update and/or repair. One thing that bugs the hell out of me is the lackluster performance of the charging system. It's charging but it's got the 22 amp set up and I want to jump up to a 32 amp system. Now the main breaker is a 30 amp so can I assume that when I put in a 32 amp system I'll change the main breaker out to a 40 amp?
 
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Old Sep 1, 2018 | 07:56 PM
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I would just leave it at 30 amps. At full output, IF you get 32 amps, and IF the battery was totally dead (how did it start, then?), the bike is going to be using more than 2 amps, so the chances of it tripping the breaker charging the battery are pretty slim.
 
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Old Sep 1, 2018 | 08:04 PM
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Originally Posted by Newharleylover
At the end of the riding season there's going to be some things I want to update and/or repair. One thing that bugs the hell out of me is the lackluster performance of the charging system. It's charging but it's got the 22 amp set up and I want to jump up to a 32 amp system. Now the main breaker is a 30 amp so can I assume that when I put in a 32 amp system I'll change the main breaker out to a 40 amp?
What is the bike doing that shows the lackluster performance of the charging system?????
 
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Old Sep 1, 2018 | 08:09 PM
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Even the 32a systems are still using a 30a main breaker...
 
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Old Sep 1, 2018 | 08:44 PM
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Cycle Electric components will give you better service than the oriental stuff. ........ but what THC asked. Lackluster?
 
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Old Sep 2, 2018 | 06:37 AM
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Originally Posted by texashillcountry
What is the bike doing that shows the lackluster performance of the charging system?????
There may be more than one thing going on but I'm leaning towards jumping up from the 22 amp charging system to a 32 amp. If I'm night riding I have my spots on as well as all the rear lights. I want to be seen. Now if I have to come to a stop when I apply the brakes everything dims substantially and if I have a signal light on it won't flash until I increase the rpm to 1200 instead of the 1000 I currently have it set at. I've traced all the wiring and have repaired a bunch of stuff the previous owner has done, cutting out crimp connectors to solder and shrink tube them. The scotch locks I found I completely removed because in the course of tracing wiring I found that there was no reason to use them. One that comes to mind was a scotch lock tied into the voltmeter hot wire supplying power to the spot lights. There was no reason to do that because they work just fine without it. OK I've also replaced all of the circuit breakers, relays and flashers. So after all this I've decided to make it an off season project to update the charging system.
Edit: I tested the output while running and at idle it puts out 13.3 volts, 13.8 if I increase the rpm a little. The battery looks new whether it is or not I don't know but it load tests fine.
 

Last edited by Newharleylover; Sep 2, 2018 at 06:42 AM.
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Old Sep 2, 2018 | 06:44 AM
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Whatever you do, DON"T CHEAP out..... Get a CYCLE ELECTRIC....... They are the best...........!!!!! You only want to do it once, Right??
 
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Old Sep 2, 2018 | 07:03 AM
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Originally Posted by 98hotrodfatboy
Whatever you do, DON"T CHEAP out..... Get a CYCLE ELECTRIC....... They are the best...........!!!!! You only want to do it once, Right??
 
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Old Sep 2, 2018 | 07:21 AM
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Originally Posted by 98hotrodfatboy
Whatever you do, DON"T CHEAP out..... Get a CYCLE ELECTRIC....... They are the best...........!!!!! You only want to do it once, Right??
Funny you should mention that, that's the one I've picked out. The reviews are really good. And I agree with you, you get what you pay for and being stranded isn't on my list of fun things to do
 
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Old Sep 2, 2018 | 07:44 AM
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I replaced the stator on my 93 FLSTC that was grounding out. I currently have about 1000 miles on the new Cycle Electric stator and it is awesome. The lights stay bright and I no longer have any turn signal issues.
 
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