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Back fire through carb

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Old Feb 19, 2020 | 10:23 AM
  #21  
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Originally Posted by t150vej
Yes, but probably not to the point it'd blow flame out the carb. But that depends on how much throttle you're giving it and at what rpm when it's backfiring.

First, make sure that's not you horn wire laying frayed and un-hooked - it's black too.

Temporarily tie/run a jumper from that black wire to a ground (anywhere) and see what you get. But if runs/starts just sorta ok, go on and investigate the intake fittings etc. You don't want to run one lean from a bad intake leak, especially on break-in. You can overheat a cylinder(s) real quick and waste all the rebuild you just did.
Since you said about Over heating. one other question I did notice a slight discoloration on the exhaust it was a little yellow. Is that overheating god I hope I didn’t just waste two months of work and burn the cylinder out!
 
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Old Feb 19, 2020 | 10:31 AM
  #22  
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All this for a leaky head gasket lol I should of just let it be bike ran fine before.
 
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Old Feb 19, 2020 | 10:45 AM
  #23  
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Originally Posted by al0311
Since you said about Over heating. one other question I did notice a slight discoloration on the exhaust it was a little yellow. Is that overheating god I hope I didn’t just waste two months of work and burn the cylinder out!
Yes and no. Those pipes will discolor (orange to blue) over time regardless, and it's never noticed because of the heat shields. From your other thread I'm assuming you just got it back together.(?) Just running one a minute or so, not under load didn't hurt anything.

Reason I stress intake leaks is, I'm not sure exactly how you took the intake/carb apart and /or if you looked closely at the rubber elbows. Thing is, those original compliance fittings equipped from the factory were bad to crack. The replacements (even aftermarket) after '90 were much better. There's sorta a procedure to putting all back together so they seal properly. Simple, but necessary. Good part is, you have one of the "easiest to pull" fuel tanks there ever was on a Harley if you need to re-do the intake.

So try grounding that wire and you'll see a big difference I'm sure. We'll go from there...
 
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Old Feb 19, 2020 | 10:58 AM
  #24  
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Originally Posted by t150vej
Yes and no. Those pipes will discolor (orange to blue) over time regardless, and it's never noticed because of the heat shields. From your other thread I'm assuming you just got it back together.(?) Just running one a minute or so, not under load didn't hurt anything.

Reason I stress intake leaks is, I'm not sure exactly how you took the intake/carb apart and /or if you looked closely at the rubber elbows. Thing is, those original compliance fittings equipped from the factory were bad to crack. The replacements (even aftermarket) after '90 were much better. There's sorta a procedure to putting all back together so they seal properly. Simple, but necessary. Good part is, you have one of the "easiest to pull" fuel tanks there ever was on a Harley if you need to re-do the intake.

So try grounding that wire and you'll see a big difference I'm sure. We'll go from there...
okay will do. I didn’t know there was a certain way to put them back together they were such a pain to get in place and fit the carb around the boot. I ended up putting the boot around the carb and fitting them between the heads and bolting them down. Should I take them off and bolt to the head first and fit the boots around the carb next time ? I’ll have or look in the Manuel.
 
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Old Feb 19, 2020 | 11:06 AM
  #25  
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Originally Posted by al0311
All this for a leaky head gasket lol I should of just let it be bike ran fine before.
this is very useful information.. and should have been in the original post.. any ways you said you used the stock pushrods.. Are you sure you installed them in their proper position? They're not all the same length..


 
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Old Feb 19, 2020 | 11:51 AM
  #26  
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Originally Posted by 98hotrodfatboy
this is very useful information.. and should have been in the original post.. any ways you said you used the stock pushrods.. Are you sure you installed them in their proper position? They're not all the same length..
Yeah, I kept leaving that thought out
Originally Posted by al0311
okay will do. I didn’t know there was a certain way to put them back together they were such a pain to get in place and fit the carb around the boot. I ended up putting the boot around the carb and fitting them between the heads and bolting them down. Should I take them off and bolt to the head first and fit the boots around the carb next time ? I’ll have or look in the Manuel.
If I'm reading that right, you did it the right way. Boots on the "Y" with clamps loose, bolt boots/manifold to heads loose, bolt a/c back plate to carb/heads, snug it all up starting at the heads, then clamps..... There ARE suppossed to be gaskets between the heads and compliance fittings.
 

Last edited by t150vej; Feb 19, 2020 at 11:53 AM.
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Old Feb 20, 2020 | 10:34 AM
  #27  
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t150vej touched on it, are you supporting the carburetor?
The carburetor must be supported because leaving it hanging off the manifold, especially if it has a rubber boot to seal it to the manifold, almost always results in air in-leakage (vacuum leak).
 
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Old Feb 24, 2020 | 05:08 PM
  #28  
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Hey guys so I got it all back together I got the intake manifold on right with the carb got the bike running good but the rocker box was leaking. So I took that back off and the one gasket wasn’t sitting just right so got that straight. Got the bike running and it’s running good. I ran through a bunch of heat cycles and took it for a short ride it ran good no issues that I could notice. Only thing is it’s smoking. Not from the exhaust but from various areas on the motor. Like the fins and some bolts and around the rocker box. I’m hoping it’s just oil from the rebuild burning off? . Like I said I didn’t notice any issues with it running. Should I be concerned about the smoking ? I plan on taking it for a ride tomorrow depending on the weather.
 
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Old Feb 24, 2020 | 05:14 PM
  #29  
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Im glad you got it running right! Unless the smoking gets worse- or you see a leak- you are probably right that its just burnoff. Have a great ride!
 
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