EVO All Evo Model Discussion

Starter issues

Thread Tools
 
Search this Thread
 
Old Sep 15, 2020 | 10:22 AM
  #11  
Dan89FLSTC's Avatar
Dan89FLSTC
Seasoned HDF Member
Veteran: Navy
Active Streak: 30 Days
Top Answer: 3
Top Answer: 5
Joined: May 2008
Posts: 21,231
Likes: 12,835
From: South Carolina
Default

Originally Posted by Zdollar
I did this as well and it dropped from 13.x volts directly to 0 when tripping the breaker
Which breaker is tripping?

If the breaker is tripping when the start button is pressed, there is a short.

Are you sure the green wire is not touching ground somewhere?
 
Reply
Old Sep 15, 2020 | 10:27 AM
  #12  
brakeless's Avatar
brakeless
Seasoned HDF Member
Joined: May 2017
Posts: 5,915
Likes: 5,929
From: NorCal
Default

Originally Posted by Dan89FLSTC
I think any auto parts store will test it for free.
Autozone will test for free and they sell the same battery Harley does under a different name for a lot less.
 
Reply
Old Sep 15, 2020 | 11:41 AM
  #13  
Zdollar's Avatar
Zdollar
Thread Starter
|
Advanced
Joined: Aug 2020
Posts: 69
Likes: 4
From: CA
Default

Originally Posted by Dan89FLSTC
Which breaker is tripping?

If the breaker is tripping when the start button is pressed, there is a short.

Are you sure the green wire is not touching ground somewhere?
Not that I could locate, and it’s not immediately tripping, only after the solenoid engages slightly but before the starter motor can engage
 
Reply
Old Sep 15, 2020 | 11:43 AM
  #14  
Zdollar's Avatar
Zdollar
Thread Starter
|
Advanced
Joined: Aug 2020
Posts: 69
Likes: 4
From: CA
Default

Originally Posted by brakeless
Autozone will test for free and they sell the same battery Harley does under a different name for a lot less.
Wasn’t aware autozone could load test so that will be much easier, and as for the battery I just ordered it from parts unlimited so I can have it exchanged if there’s an issue
 
Reply
Old Sep 15, 2020 | 12:07 PM
  #15  
nordhaven's Avatar
nordhaven
Cruiser
Joined: Aug 2015
Posts: 108
Likes: 18
From: BC, Canada
Default

Have you checked your ground? This may be overly simplistic, but I like to rule out the simplest things first when trouble shooting. Good luck.
 
Reply
Old Sep 15, 2020 | 12:26 PM
  #16  
Zdollar's Avatar
Zdollar
Thread Starter
|
Advanced
Joined: Aug 2020
Posts: 69
Likes: 4
From: CA
Default

Originally Posted by nordhaven
Have you checked your ground? This may be overly simplistic, but I like to rule out the simplest things first when trouble shooting. Good luck.
yessir I double checked the ground from battery to primary, primary to frame, and starter relay to frame
 
Reply
Old Sep 15, 2020 | 12:40 PM
  #17  
brakeless's Avatar
brakeless
Seasoned HDF Member
Joined: May 2017
Posts: 5,915
Likes: 5,929
From: NorCal
Default

Originally Posted by Zdollar
yessir I double checked the ground from battery to primary, primary to frame, and starter relay to frame
I know you said you rebuilt the starter solenoid, sometimes things go wrong. Would it hurt to double check it?
 
Reply
Old Sep 15, 2020 | 12:44 PM
  #18  
Zdollar's Avatar
Zdollar
Thread Starter
|
Advanced
Joined: Aug 2020
Posts: 69
Likes: 4
From: CA
Default

Originally Posted by brakeless
I know you said you rebuilt the starter solenoid, sometimes things go wrong. Would it hurt to double check it?
certainly wouldn’t hurt, I’ve checked it probably a dozen times now, but first things first I’m gonna get my battery loaf tested and spend the whole $5 on a new main breaker. I’ll keep you all posted on the results
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

10 Most Awkward-Looking Motorcycles Ever Built

 Verdad Gallardo
story-1

Jason Momoa Is Turning Classic Harleys Into PHEVs

 Verdad Gallardo
story-2

Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

 Verdad Gallardo
story-3

6 Weirdest Harley-Davidsons Ever Sold to the Public

 Verdad Gallardo
story-4

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-5

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-6

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-7

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-8

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-9

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
Old Sep 15, 2020 | 02:01 PM
  #19  
texashillcountry's Avatar
texashillcountry
Dirt don't hurt
Veteran: Navy
15 Year Member
Top Answer: 1
Top Answer: 3
Joined: Jan 2011
Posts: 21,066
Likes: 4,568
From: Haslet Texas
Default

This may or may not apply to you but about a year ago I had to replace the starter on my Heritage and during reassembly I didn't get the outer primary on square.
I have a 20 amp fused wire connecting my positive post to pin 30 on the starter relay and every time I hit the start button it would blow the fuse.
After I went back and pulled the outer primary and made sure I got it on square then everything worked fine and has ever since.
 
Reply
Old Sep 15, 2020 | 05:05 PM
  #20  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Joined: Mar 2010
Posts: 21,187
Likes: 7,690
From: Poolville
Default

Never heard of a solenoid pulling in halfway either it pulls in all the way or it doesn't pull in at all.. I think the problem lies with when you said, you rebuilt it.....
 
Reply



All times are GMT -5. The time now is 09:43 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-18 10:29:31


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE