EVO All Evo Model Discussion

Main shaft key

Thread Tools
 
Search this Thread
 
Old Sep 1, 2022 | 08:12 PM
  #1  
SparkyD's Avatar
SparkyD
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2012
Posts: 796
Likes: 331
From: Washington State
Default Main shaft key

This key does NOT want to move. The oil pump drive gear behind it will slide back-forth a tiny bit so I know the key isn't wedged in by that. Any tricks to knocking that key loose?


 
Reply
Old Sep 2, 2022 | 04:18 AM
  #2  
IronAss's Avatar
IronAss
Seasoned HDF Member
Veteran: Army
15 Year Member
Liked
Community Favorite
Joined: Apr 2008
Posts: 23,042
Likes: 12,326
From: Arkansas
Default

Maybe try some heat to the shaft?
 
Reply
Old Sep 2, 2022 | 08:35 AM
  #3  
WP50's Avatar
WP50
Seasoned HDF Member
10 Year Member
Photogenic
Photoriffic
Joined: Apr 2011
Posts: 6,183
Likes: 2,131
From: W. Texas
Default

Cold chisel and a hammer is what I have used on like keys.
Now done with some care and patience have done a number of them in the similar situations .
Doing it this way most times did require a new key.

WP
 
Reply
Old Sep 2, 2022 | 09:02 AM
  #4  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,374
Likes: 2,570
From: NC USA
Community Team
Default

That is a not a standard woodruff key, it's a "T" key. Need to get under the end with something thin like an old kitchen knife or thin chisel tapping gently with a small hammer. Pry it up or at least get it to move then tap it back down a few times, work it out. Some heat from a torch might help if it's been set in there with Loctite.





 
Reply
Old Sep 2, 2022 | 09:42 AM
  #5  
SparkyD's Avatar
SparkyD
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2012
Posts: 796
Likes: 331
From: Washington State
Default

Good info guys thanks. I've gotten it to rock back and forth by tapping on one end and then the other. It's still doesn't want to come out. The manual didn't show it being a 'T' key. I will try getting under it and prying it up. Was thinking of applying heat as well.
 
Reply
Old Sep 2, 2022 | 10:22 AM
  #6  
SparkyD's Avatar
SparkyD
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2012
Posts: 796
Likes: 331
From: Washington State
Default

Got it. Used both your tricks. Applied some heat then tapped a small chisel under the lip and she popped right out!
 
Reply
Old Sep 4, 2022 | 05:48 AM
  #7  
guido4198's Avatar
guido4198
Grand HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2008
Posts: 3,596
Likes: 9,899
From: Florida's gorgeous East coast
Default

GOOD JOB...!!
Patience is your friend. My Father was a machinist. One of his most frequently used pieces of advice to me, his "no patience kid" was:
"Don't Force Nothing".
Was it just a tight friction fit, or did you find remnants of threadlocker in there..??
 
Reply
Old Sep 4, 2022 | 09:28 AM
  #8  
SparkyD's Avatar
SparkyD
Thread Starter
|
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: May 2012
Posts: 796
Likes: 331
From: Washington State
Default

Originally Posted by guido4198
GOOD JOB...!!
Patience is your friend. My Father was a machinist. One of his most frequently used pieces of advice to me, his "no patience kid" was:
"Don't Force Nothing".
Was it just a tight friction fit, or did you find remnants of threadlocker in there..??
Didn't see any hint of threadlock
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-1

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-3

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-4

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-5

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-6

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-7

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-8

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
story-9

The Best and Worst Harley-Davidson Moves of 2025

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Wallrider
Sportster Models
9
May 12, 2022 10:33 PM
section8joe
General Harley Davidson Chat
21
Aug 21, 2009 09:44 PM
Dareius
General Harley Davidson Chat
30
Jun 12, 2008 05:47 PM
big cahuna
Ironhead
5
Aug 10, 2007 08:10 AM
rreffner
Touring Models
18
Jun 8, 2006 03:21 AM




All times are GMT -5. The time now is 03:50 PM.

story-0
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-1
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-2
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-3
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-4
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-5
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-6
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-7
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-8
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE
story-9
The Best and Worst Harley-Davidson Moves of 2025

Slideshow: A clear-eyed look at what actually worked for Harley this year, and what quietly undermined its progress.

By Verdad Gallardo | 2025-12-29 17:10:48


VIEW MORE