Hard time finding neutral.
If the problem still exists, you can adjust the shifter pawl.
Don`t expect miracles.
Correct lube level:
I managed to find an original '92 owners manual.
Page 20, the book reads "Because of shift drum design, it is not possible to locate neutral from second"
With this in mind, I've had no trouble getting to neutral.
Is this unique to the FLHTP?
I installed the M6 on my 97 when she was new and have never experienced an issue of any kind. I check it every 10k when I change the primary fluid, its still adjusted perfectly and the shoe shows very little wear at 106k miles.
If the guy did what I suggested - it would work = nothing else has any affect on netural - unless your in Ukraine driving a Russian tank then all bets are off
While you have the clutch apart, pull the comp and check the run out of the clutch basket bearing. Even new, it not going to run perfectly true, but if you have major wobble of the hub as it as it spun in and out (not running concentric), then its time for replace the clutch hub bearing.
Note, most of the time, this is the problem in itself as why you are having clutch plate drag with the lever in, and not so much the grenade plate going out instead.
On primary chain, adjust it correctly, and it will be good for another 30K before you have to replace the grenade plate again.
Note, depending on how you ride, the extra disc clutch packs are a hit or miss to lose the grenade plate . I tried the extra clutch kit to get rid of the spring plate, but had nothing but problems getting the clutch to lock up correctly on hard launches without the clutch making a ton of noise, and went back to the stock clutch.
Shifter pawl is easy to adjust via the lob bolt, and just make sure to use some sealer on the threads before before you crank back down on the jam nut to lock it into the postion. On that note, make sure that the shifter lever is tight at the same time to the shifter shaft. Its easy to check when you are adjusting the shifter pawn adjuster with the trans cover plate off, since if the shifter arm is loose to shaft, your going to feel it as you are adjusting the pawl.
As for center hub bolt, spin in until it will just hold the weight of an allen wrench with the cable adjuster all the way in, back out the allen bolt 1/4 turn, lock it down with the jam nut, and the do your final adjusting with the shifter cable adjuster .
As for lube in the primary to the correct level, the thicker the lube, the worse is going to make the problem, since it cause more viscosity drag on the clutch plates. ATF in the primary will make finding neutral easier, but 10-40 motor oil is your better bet to keep the primary lubed and noise levels down.
Now the trick after all this, with the bike in first, put light pressure on the heal shifter and give the throttle a light blip. As the RPM's come down, it will shift into neutral with ease, since it's reducing the clutch plate viscosity drag on the clutch.
The Best of Harley-Davidson for Lifelong Riders
I've been vexed for years by the neutral on my '90 FLH. Every possible combination of everything already suggested above got me to where it is almost, but not exactly, easy. But the throttle blip (and it takes almost zero actual blip) never lets me down.
It almost doesn't make sense. Since I've had the bike, I've replaced the primary chain, the throwout bearing and rod, the clutch pack, the primary chain tensioner, the main drive gear, the ball and ramp, the clutch cable, and who knows what else I'm forgetting. (All of that was for other reasons...not chasing neutral.) I've run a half dozen different types of oil in the primary. All that, and despite the most meticulous adjustment possible, it has never gotten to that magic place where neutral practically finds itself.
Weird thing, my '90 FXR (that shared pretty much all the relevant parts with the FLH) had the easiest neutral ever. And my '97 Sportster is the same way. Snick, snick. Easy.
Some bikes are just weird like that, I guess.
While you have the clutch apart, pull the comp and check the run out of the clutch basket bearing. Even new, it not going to run perfectly true, but if you have major wobble of the hub as it as it spun in and out (not running concentric), then its time for replace the clutch hub bearing.
Note, most of the time, this is the problem in itself as why you are having clutch plate drag with the lever in, and not so much the grenade plate going out instead.
On primary chain, adjust it correctly, and it will be good for another 30K before you have to replace the grenade plate again.
Note, depending on how you ride, the extra disc clutch packs are a hit or miss to lose the grenade plate . I tried the extra clutch kit to get rid of the spring plate, but had nothing but problems getting the clutch to lock up correctly on hard launches without the clutch making a ton of noise, and went back to the stock clutch.
Shifter pawl is easy to adjust via the lob bolt, and just make sure to use some sealer on the threads before before you crank back down on the jam nut to lock it into the postion. On that note, make sure that the shifter lever is tight at the same time to the shifter shaft. Its easy to check when you are adjusting the shifter pawn adjuster with the trans cover plate off, since if the shifter arm is loose to shaft, your going to feel it as you are adjusting the pawl.
As for center hub bolt, spin in until it will just hold the weight of an allen wrench with the cable adjuster all the way in, back out the allen bolt 1/4 turn, lock it down with the jam nut, and the do your final adjusting with the shifter cable adjuster .
As for lube in the primary to the correct level, the thicker the lube, the worse is going to make the problem, since it cause more viscosity drag on the clutch plates. ATF in the primary will make finding neutral easier, but 10-40 motor oil is your better bet to keep the primary lubed and noise levels down.
Now the trick after all this, with the bike in first, put light pressure on the heal shifter and give the throttle a light blip. As the RPM's come down, it will shift into neutral with ease, since it's reducing the clutch plate viscosity drag on the clutch.
















