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Broken Oil Fitting 91 FXR

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Old Jul 14, 2023 | 07:02 PM
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Default Broken Oil Fitting 91 FXR

I’m in the middle of a rebuild/ restoration on my 91 FXRC.

I was prepping the bottom end for paint and decided to remove the oil and breather fittings. Just my luck the fitting broke and left the fittings in the case.

Any ideas on how to remove it? I’m no rush and would like to get this right the first time.L


 
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Old Jul 14, 2023 | 07:08 PM
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Easy out, the common old style 4 flute work well on a brass plug.

 
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Old Jul 15, 2023 | 08:27 AM
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Originally Posted by TwiZted Biker
Easy out, the common old style 4 flute work well on a brass plug.

Has Always worked for me...tho I am usually more careful than That!!
the shock from hammering the easy-out home helps loosen thread corrosion.. do Not however Gorilla the thing!!!
 
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Old Jul 15, 2023 | 10:28 AM
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Old Jul 15, 2023 | 12:52 PM
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I prefer a left hand drill bit set. Have had more success with those.


eta: I have all of the above and some other stuff that I’ve used with marginal results. None as good as a reverse drill bit set
 

Last edited by Jhurt; Jul 15, 2023 at 01:02 PM.
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Old Jul 15, 2023 | 01:17 PM
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Originally Posted by Jhurt
I prefer a left hand drill bit set. Have had more success with those.


eta: I have all of the above and some other stuff that I’ve used with marginal results. None as good as a reverse drill bit set
Broken bolts maybe but not for this issue, drill has a HUGE chance of f**king something up here...
 
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Old Jul 15, 2023 | 02:44 PM
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Originally Posted by TwiZted Biker
Broken bolts maybe but not for this issue, drill has a HUGE chance of f**king something up here...
Using a drill will introduce metal particles into the oiling system. Don't do it......
 
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Old Jul 15, 2023 | 06:30 PM
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Originally Posted by 470004

These, And soak it with kroil overnight.
 
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Old Jul 16, 2023 | 10:15 AM
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Fluted worked best.
 
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Old Jul 16, 2023 | 10:21 AM
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How in the world did all those Shavings get generated???? Never had that!!!!
 
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