EVO All Evo Model Discussion

Rear cylinder doesn't run

Thread Tools
 
Search this Thread
 
Old Mar 14, 2024 | 06:43 PM
  #11  
Spanners39's Avatar
Spanners39
Seasoned HDF Member
15 Year Member
Photogenic
Liked
Loved
Joined: Dec 2010
Posts: 7,736
Likes: 1,524
From: Coromandel Peninsula New Zealand
Default

Could be the coil, they can spark when not under load and crap themselves under load.
 
Reply
Old Mar 14, 2024 | 08:25 PM
  #12  
GOGOBECK's Avatar
GOGOBECK
Road Warrior
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2018
Posts: 1,347
Likes: 820
From: Moneta, Virginia
Default

Originally Posted by Marcomeistro
I also swapped the igniton module from my Roadking. Same result.

I also double checked the manifold for any leaks. I also removed the manifold so I look at the intake valves. These ate moving up and down on both cylinders nicely.

I also did a static timing check. Bam! Two nice blue sparks on the TDC mark on the Flywheel.

I already installed a clear plug, this weekend a timing strobe will arrive. Then i can time it for real.
It shouldn’t spark AT TDC… I think it’s 30° BEFORE TDC. ‘97 you should have two dots indicating the correct advance mark… it should spark there. The Vertical hash mark is TDC.
 
Reply
Old Mar 15, 2024 | 03:16 AM
  #13  
Marcomeistro's Avatar
Marcomeistro
Thread Starter
|
Intermediate
10 Year Member
Joined: Apr 2014
Posts: 29
Likes: 10
From: The Netherlands
Default

Originally Posted by GOGOBECK
It shouldn’t spark AT TDC… I think it’s 30° BEFORE TDC. ‘97 you should have two dots indicating the correct advance mark… it should spark there. The Vertical hash mark is TDC.
Whoops my bad I did mean the advance mark. One dot @35°. Tomorrow i going to time it with a light.
 
Reply
Old Mar 15, 2024 | 03:18 AM
  #14  
Marcomeistro's Avatar
Marcomeistro
Thread Starter
|
Intermediate
10 Year Member
Joined: Apr 2014
Posts: 29
Likes: 10
From: The Netherlands
Default

Originally Posted by CoolBreeze3646
If you swap the front and rear spark plug wires, does it act the same? If not it may provide a clue.

If you swap the front and rear spark plugs (not at the same time as you swap the wires) does anything change?

I have seen a spark plug that failed to fire under compression, drove me crazy until I replaced both plugs on my 1973 Sportster Iron Head.

Just guesses, hopefully, you will get it figured out.

I did swap them en replace them and swapped them again!
Maybe I'll need to gets my hands on a different Spark plugs.

This weekend I'm going to further investigate my timing and then I'll try an other brand Sprak Plug
 
Reply
Old Mar 15, 2024 | 08:14 AM
  #15  
GOGOBECK's Avatar
GOGOBECK
Road Warrior
5 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2018
Posts: 1,347
Likes: 820
From: Moneta, Virginia
Default

Originally Posted by Marcomeistro
Whoops my bad I did mean the advance mark. One dot @35°. Tomorrow i going to time it with a light.
You might want to check that again.
On my ‘97 RK, two dots indicate the correct advance on the front cylinder.
 
Reply
Old Mar 15, 2024 | 08:25 PM
  #16  
WBB1's Avatar
WBB1
Intermediate
Joined: May 2022
Posts: 34
Likes: 30
From: Northeast Louisiana
Default

This is probably a long shot especially since you have already changed the plugs but make sure that the plugs are gapped correctly.

Spark plug gap is rarely an issue but when that particular gremlin gets you it can be rough to figure out. It can be hard to diagnose but very simple to eliminate.
 
Reply
Old Mar 16, 2024 | 09:43 AM
  #17  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,421
Likes: 2,621
From: NC USA
Default

Did you use James blue manifold seals? Did you install the needle jet correctly?





 

Last edited by t150vej; Mar 16, 2024 at 06:16 PM.
Reply
Old Mar 17, 2024 | 09:33 AM
  #18  
Marcomeistro's Avatar
Marcomeistro
Thread Starter
|
Intermediate
10 Year Member
Joined: Apr 2014
Posts: 29
Likes: 10
From: The Netherlands
Default

Here is an update from my side

I checked the cam, crank breather gear position and those are correct!
Changed the oil, all good there.

Currently I `borrowed` the CV carb and coil from my ´90 Fat Boy. Just to rule things out.
Problem remained the same

My Timing light came in, it is a simple light with no preset settings. After Static timing I still could not get it to run on 2 cylinders.

Then I started searching the internet again.
Turns out my flywheels have the following markings:
35° advance one dot
20° advance 2 dots
TDC Vertical line

http://www.nightrider.com/biketech/i..._timing_00.htm

My manual says otherwise. But I think I have a 1997 export model (original produced for the Dutch market)
So if i look down my timing hole on the combustion stroke off the first cylinder the firts mark i see is the single dot, than the double dot and right that after the vertical line.

So i can only image that i should static time it on the single dot (35°) and go from there.
I did exactly that and it runs better than before but still not perfect. If i look with my timing light i can see the vertical line exact in the middle of the timing hole. I think that is correct!
Still the rear cylinder is a little colder and skips a beat every once and a while.

The story continues

I don't know if it has been there all along or if it happens during the tuning but I feel air (no oil) between the rear cylinder and rear cylinder head.
The rocker covers and D rings are fine but it is the head gasket.

Can this small leak cause the rear cylinder to still not run properly? Or is it still ignition related?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Mar 17, 2024 | 11:39 AM
  #19  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,421
Likes: 2,621
From: NC USA
Default

Don't know what your manual actually says, but the flywheel marks you listed are correct. With the timing light, engine rev-ved to 2000 rpm and VOES operating (you've checked it) the engine is properly timed when the single dot is centered. 35° BTC.

If you've got the line centered at any engine speed (over dead still) the timing is way to low.
 
Reply
Old Mar 17, 2024 | 01:36 PM
  #20  
Marcomeistro's Avatar
Marcomeistro
Thread Starter
|
Intermediate
10 Year Member
Joined: Apr 2014
Posts: 29
Likes: 10
From: The Netherlands
Default

Okey wait a minute, I reading my manual once again. And i think tomorrow i'm going to do the follwing

Static time it on TDC.
  • I remove the spark plugs but let the spark wires attachted
  • Put the flywheel mark on TDC (first cylinder on compression stroke)
  • Switch the ignition on
  • Rotate Cam position sensor till sparks
  • Lock Cam position sensor
Than im going to strobe this thing and i should see the one dot mark (35°) in the timing hole?

Is this correct?

 
Reply



All times are GMT -5. The time now is 12:14 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE