EVO All Evo Model Discussion

Primary sounds like chain is rattling

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Old Oct 20, 2025 | 01:25 PM
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Default Primary sounds like chain is rattling

I replaced the rotor recently and poured in new oil and now the bike is making a rattling noise coming from the primary. The new oil looks like it contains bubbles but I know there is no water intrusion. I read it could be that the oil is being aerated. Could it be just that the new oil needs to get around into areas especially the clutch basket in order to settle or did I not align the chain correctly? I also noticed that the shoe from the chain tensioner is pretty worn and has groves, I ordered a new one just in case.

Thanks

I just uploaded a video file to YouTube with audio. I tried uploading audio file but no dice. Let me know what you think.



 

Last edited by emendoz1; Oct 20, 2025 at 04:51 PM. Reason: Update
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Old Oct 20, 2025 | 02:03 PM
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Check adjustment..If it was a Twinky I would say "Not the Primary, Check cam chain tensioner" But..Evo don't do that, so Chain is maybe touching something on slack side..Adjustment
Assuming the Compensator was Properly assembled and installed.. IDK, I run Solid!!
 
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Old Oct 20, 2025 | 02:17 PM
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Thanks! Tomorrow I am planning on opening it agin and checking everything once more. I may have to measure the spacing/alignment of the chain and reposition the spacers. Its not a bad rattle but it is noticeable and it wasn't there before the last oil change. I will try to post a short video with audio later on.

Thanks again
 
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Old Oct 20, 2025 | 03:23 PM
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Two questions, when you changed the rotor, did you re-use the spacer or did you change the spacer?

Second question, are you sure of the tightness of the clutch hub nut.
 
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Old Oct 20, 2025 | 03:34 PM
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And btw, the tensioner always gets a good groove ground into it, when that groove is ground down far enough(just a few hundred miles, if that) the chain runs on the rollers between links.
That will last quite a long time running that way.........
 
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Old Oct 20, 2025 | 03:42 PM
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The oil will get bubbles in it as it gets a fair thrashing in the primary, gets thrown about by centrifugal force.
 
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Old Oct 20, 2025 | 05:32 PM
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I read that somewhere too but what about the rattling noise coming from the primary cover? Did you see and hear the video?
 
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Old Oct 20, 2025 | 05:40 PM
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I used a new spacer. The clutch hub was torqued to spec as was the rotor. I'm starting to think the chain may be stretched because this time I tighten it more than the allowed and it still rattles. I already ordered a new shoe for the tensioner so once I replace the old one if the chain still rattles I may need to keep looking.

Thanks for chiming in.
 
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Old Oct 20, 2025 | 05:42 PM
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So I shouldn't;t be worried about the chain rattling?
 
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Old Oct 20, 2025 | 06:00 PM
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Originally Posted by emendoz1
So I shouldn't;t be worried about the chain rattling?
Doesn't sound right.
 
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