EVO All Evo Model Discussion

Drive Belt issue

Thread Tools
 
Search this Thread
 
Old Apr 10, 2010 | 06:48 PM
  #1  
terrapin88's Avatar
terrapin88
Thread Starter
|
Tourer
Joined: May 2009
Posts: 401
Likes: 19
From: Middleboro, MA USA
Default Drive Belt issue

I was doing some maintenance today and happened to take a look at my drive belt. I noticed this line that doesn't go thru the belt, but goes all the way around the circumference of the belt. It looks like the belt has been dragging on something during it's rotation. I can't remember the last time I looked at the belt so I don't know how long it's been that way.

Anyone have any idea what caused this?

Thanks-
C
 
Attached Thumbnails Drive Belt issue-007.jpg   Drive Belt issue-010.jpg  
Reply
Old Apr 10, 2010 | 09:11 PM
  #2  
BLKBAGGER's Avatar
BLKBAGGER
Outstanding HDF Member
Joined: Oct 2007
Posts: 3,450
Likes: 4
From: El Cajon Ca.
Default

You need to look at where your counter shaft pulley is and make sure nothing is stuck in there. I had a fuel return line on a Ca bike do that to a belt once. It was the line that went to the evap canister.
 
Reply
Old Apr 10, 2010 | 09:12 PM
  #3  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,198
Likes: 3,087
From: NW AR
Default

Yeah, it looks like something was rubbing on it. Go over everything looking for something that might be rubbing. Especially check under the covers. Get a mirror on a stick if you have to. It might have been a rock or branch or maybe a screw or bolt on one of the covers, or the lower cover.

I don't think that belt is shot. I would run that belt. The load on the belt is not with that line, so I think the chances of it breaking because of that are slim.
 
Reply
Old Apr 11, 2010 | 05:05 AM
  #4  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Default

Take your belt guards off for a closer look. Something has either got lodged where it shouldn't be, or come loose. It ain't good, that's for sure! If you can jack the bike up just turn the wheel by hand, and listen for something purring. Best of luck.

I have just replaced my belt after it suffered stone damage, although I did use it for around 4k miles before the wound started to spread out. If you can cure the cause of your damage you can probably carry on riding with it.
 
Reply
Old Apr 11, 2010 | 06:36 AM
  #5  
HGM's Avatar
HGM
Road Warrior
Joined: Apr 2007
Posts: 1,952
Likes: 15
From: Senoia, Ga., by way of Miami, Fl..
Default

Originally Posted by terrapin88
I was doing some maintenance today and happened to take a look at my drive belt. I noticed this line that doesn't go thru the belt, but goes all the way around the circumference of the belt. It looks like the belt has been dragging on something during it's rotation. I can't remember the last time I looked at the belt so I don't know how long it's been that way.

Anyone have any idea what caused this?

Thanks-
C

I'll tell you exactly what it is... Mine's been like that for 40k mi and counting.....

Take a look at your transmission vent tube. I'll bet that the hose is piinted down and rubbing the belt, or had been at one time.. Its hard to picture a rubber hose doig that to a belt, but it will. I know first hand.... I'd just move the hose and ride.. It's not damaged..
 
Reply
Old Apr 11, 2010 | 08:06 PM
  #6  
terrapin88's Avatar
terrapin88
Thread Starter
|
Tourer
Joined: May 2009
Posts: 401
Likes: 19
From: Middleboro, MA USA
Default

Thanks for all the replies guys.

I actually solved 2 mysteries today. The first was what was causing the belt damage. The other was where the acorn nut ended up that I dropped off the back of the tank mount when I was putting it back on 3 weeks ago. The nut fell out of my hand and never hit the ground. I couldn't find it and was in a hurry so I just replaced it with a 3/4 nut I had laying around and went for a ride thinking the nut would vibrate off and then thought nothing of it again, until today when I crawled up under front belt pulley and found the nut jammed in there.

It took a little prodding but I finally got it to fall out a hole on the right side of the pulley. The nut looks like it's been bounced around a bit, but I didn't see any obvious pulley damage so I think as long as the belt holds, I'm good to go.

I love it when I win.
 
Attached Thumbnails Drive Belt issue-006.jpg   Drive Belt issue-010.jpg  
Reply
Old Apr 11, 2010 | 10:43 PM
  #7  
V2Evo96's Avatar
V2Evo96
Road Warrior
Joined: May 2009
Posts: 1,945
Likes: 4
From: Victoria, Australia
Default

Great that you found the problem!

And as we are all aware, Murphy is always waiting just around the corner to strike!
 
Reply
Old Apr 12, 2010 | 07:35 PM
  #8  
I8SMK4U's Avatar
I8SMK4U
Tourer
Joined: Sep 2008
Posts: 322
Likes: 0
From: California
Default

Thats like one of the top ten bummer things when working on a sled, dropping something and it not hitting the ground. I hate when I do that with 1/4" drive sockets, then finding a tool to fish it out.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Apr 12, 2010 | 11:40 PM
  #9  
terrapin88's Avatar
terrapin88
Thread Starter
|
Tourer
Joined: May 2009
Posts: 401
Likes: 19
From: Middleboro, MA USA
Default

No doubt. I have at least a set of small wrenches and sockets lost in the engine compartments of all the cars I've owned over the years. I now have a few great little tools for that kind of thing. None of them worked in this situation, but I'd still recommend having them.
I have a small telescoping mirror and a telescoping magnet and then this 2 foot long metal flexible thing with a pushbutton on the top and a 4 fingered metal grabber thing on the bottom. I don't know what they are called but I'm sure everyone has seen them. All cheap and useful items you can normally find near the registers at autozone and hardware stores.

c
 
Reply
Old Apr 13, 2010 | 07:26 AM
  #10  
tas_todd's Avatar
tas_todd
Stellar HDF Member
Veteran: Navy
Top Answer: 1
Top Answer: 3
Top Answer: 5
Joined: Jan 2009
Posts: 2,884
Likes: 912
From: South La.
Default

Glad you found the prob. Something I learned a long time ago working on helicopters in the Navy is, lay towels around the area your working (think how doctors do it). It catches all kinds of dropped stuff. Oh BTW, "2 foot long metal flexible thing with a pushbutton on the top and a 4 fingered metal grabber thing on the bottom." Those are called Mechanical fingers.
 
Reply



All times are GMT -5. The time now is 08:16 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE