EVO All Evo Model Discussion

This seems weird

Thread Tools
 
Search this Thread
 
Old Jun 6, 2010 | 01:42 PM
  #1  
fogcity123's Avatar
fogcity123
Thread Starter
|
Cruiser
Joined: Feb 2007
Posts: 237
Likes: 0
Default This seems weird

The pulley or wheel or whatever that thing's called that the drive belt wraps around thats attatched to the rear wheel? The inner lip came off. A metal ring that looks like it was spot welded on just popped off. Thank god it happen when I was pulling the bike out to ride instead of on the hwy. Has that ever happen to anyone? Is this something can can be repaired or is it time for a new 'whatever that things called'?
Thanks
 
Reply
Old Jun 6, 2010 | 01:59 PM
  #2  
96roadking's Avatar
96roadking
Outstanding HDF Member
Joined: Mar 2010
Posts: 2,877
Likes: 2
From: Hallsville, Tx.
Default

The inner rim of the rear pulley, I've never heard of it, but that doesn't mean it hasn't happened. It very well could be defective to start with but it would seem to indicate that your rear tire may not be aligned perfectly straight. I'd buy a new pulley, then check into getting that wheel aligned true.
 
Reply
Old Jun 6, 2010 | 03:03 PM
  #3  
darylnj's Avatar
darylnj
Cruiser
15 Year Member
Joined: Aug 2006
Posts: 177
Likes: 14
From: Freehold NJ
Default pulley

are you the original owner of the bike?
is it chrome?
it could be an add on,they sell a chrome pulley cover,original owner could have just tacked it on instead of taking the wheel off and installing it properly
hard to believe anything else that pulley is one piece cast.
 
Reply
Old Jun 6, 2010 | 03:34 PM
  #4  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,897
From: Bedford UK
Default

I have heard of it. That rim is crimped on. If you take the pulley off you may be able to repair it with a hammer and flat ended punch. That will make more sense when you see the other side of it!

You should check that pulley and your belt for wear. The fact the rim came off might just be a message that they are close to the end of their natural life!

Also check your wheel alignment. If that is out the belt may be loaded against that rim, which has made the matter worst. The belt should run in the centre of that rear pulley when rolling the wheel forward. If it pulls to the wheel side, adjust the wheel alignment just a little.
 
Reply
Old Jun 6, 2010 | 07:43 PM
  #5  
miacycles's Avatar
miacycles
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

They are just swaged on and sometimes fall off. Just do what Graham said and all will be well again.
 
Reply
Old Jun 7, 2010 | 04:59 AM
  #6  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,397
Likes: 2,599
From: NC USA
Community Team
Default

Yep, if it's OK otherwise, just peen it back on. I popped mine off accidently when changing a tire. Remove it from the wheel of course, then hammer and punch ... did mine about 40,000 ago, still good.
 
Reply
Old Jun 9, 2010 | 02:27 PM
  #7  
fogcity123's Avatar
fogcity123
Thread Starter
|
Cruiser
Joined: Feb 2007
Posts: 237
Likes: 0
Default

can you explain that a little more? I've never removed the wheel before - is there a place to read how to do this? And how to I alligne it properly afterwards?
 
Reply
Old Jun 9, 2010 | 04:35 PM
  #8  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,897
From: Bedford UK
Default

Originally Posted by fogcity123
can you explain that a little more? I've never removed the wheel before - is there a place to read how to do this? And how to I alligne it properly afterwards?
Sorry to say this, but the place is in the factory service manual! We should all have one. It makes good bedtime reading for those sleepless nights, or when you get in a tight spot. There is probably somewhere on the internet that describes it. Not difficult, just requires a little patience. Do you have a biking buddy you can call on to help?
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-1

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-2

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-4

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-5

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-6

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-7

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-8

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
story-9

Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

 Verdad Gallardo
Old Jun 10, 2010 | 12:48 AM
  #9  
BLKBAGGER's Avatar
BLKBAGGER
Outstanding HDF Member
Joined: Oct 2007
Posts: 3,450
Likes: 4
From: El Cajon Ca.
Default

I have heard of it many times. When you take it off you can use short sheet metal screws with small flat washers around the rim of the pulley to attach it. There was a guy here in town that did repairs to them and thats what he was doing.
 
Reply
Old Jun 10, 2010 | 01:37 AM
  #10  
fogcity123's Avatar
fogcity123
Thread Starter
|
Cruiser
Joined: Feb 2007
Posts: 237
Likes: 0
Default

Blk Bagger - Can you explain? The screw washer set up was to pry and "snap" the ring back on? Done with the tire still attached to the bike? Hmm.
 
Reply



All times are GMT -5. The time now is 04:16 PM.

story-0
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-1
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-2
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-3
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-4
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-5
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-6
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-7
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-8
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE
story-9
Southpaw Super Glide: A Left-Hand-Drive 1979 Harley FXE Built to Fit the Rider

Slideshow: Graeme Billington's left-hand-drive Shovelhead is as much about problem-solving as it is about classic Harley form.

By Verdad Gallardo | 2025-12-30 11:27:08


VIEW MORE