Engine seems especially hot
But some common ones are......
Too lean. Check your jet sizes. It pays to remember that lean is mean, but not necessarily cool running and smooth.
Timing too far advanced. this exposes the burning mixture to the engine internals for longer, so there is a greater heat transfer(and, accordingly, power losses, obviously)
Bear in mind, that when an engine is working harder, more heat may be generated. Now if the cooling system is working well(in your case, the engine fins) then you would expect to notice more heat radiating off the motor. This means all is in order.
When the evo was first introduced, many riders thought there was something wrong, as the engine was able to dissipate heat so much more effectively that they were used to. HD went to great pains to point out that it was a sign of effective cooling, not poor cooling.
Your issue is likely a combination of factors.
Checking the oil temp is a good idea, and those temp dipsticks have been around for a long time. I do not think they all work really well though.
-incorrect carburetor adj or jet selection
-ignition timing retarded
-faulty vacumm operated electric switch
-improper spark plug heat range
-oil level low
-oil not circulating properly
-valves leaking
-heavy engine carbon deposit
I can't find anywhere in the manual where it says "normal operating engine temp"
I just found an oil table with "Ambient Operating Temperature" for SAE20W/50, SAE 50&60, and they all have a maximum of 100şF
So basically... check ur oil for temperature, not the engine.
As for the temp... I guess that 100şF might be the maximum temp, after that, oil loses it's viscosity and u can have an engine breakdown... If u see ur oil reaching those temps, u need an oil cooler ASAP.
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If you are concerned about the oil temperature you can have your oil analyzed and they will tell you if the oil had reached a point where it was too hot, as well as the viscosity level at a couple different temperatures. They can tell if the air and oil filter is working properly, but I use it more for the engine wear levels.
I had different 2 lifter assemblies go bad on our Ultima 113" within about 14000 miles and both times the iron levels were well above normal wear. I also had excessive wear on my rocker supports that gave higher aluminum levels. The cost is about $25.00 and they send you a shipping container free. The independent lab I use is called Blackstone and they have a lot more information on their web site, along with various samples that explain far better than I am here.
http://www.blackstone-labs.com/index.php
On line, I found that oil analysis reports can be a little like dyno reports, just pieces of paper that some individuals will use in an ongoing effort to prove their oil or engine is better than yours but it can be used as an additional diagnostic tool.
joe
ON EDIT: If I lived closer to a good, trustworthy Indy shop like Miacycles, a regular poster here in the Evo section, I may not have needed the oil analysis to help me determine there was a problem.
Last edited by pajoe; Aug 26, 2010 at 04:24 AM.






