Ignition Sensor Cover: removal tips needed
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Stellar HDF Member
Joined: Jan 2007
Posts: 3,447
Likes: 163
From: Northern VA
Ignition Sensor Cover: removal tips needed
I'm swapping out my cam, lifter blocks, hydraulic tappets and pushrods with aftermarket stuff. Or at least I'd like to. First step, according the SM, is to remove the ignition sensor cover. I removed the two screws holding it in place, but it's not coming off. Apparently someone used a gasket sealant of some type because it's stuck on there good. Tried using an easy-out screw extractor to give more leverage to pry off the cover, but it's not budging, even after using a lot of force on it. Once again, stymied by a simple task. 
Any advice on how to proceed would be appreciated.
Any advice on how to proceed would be appreciated.
Outstanding HDF Member
Joined: Aug 2010
Posts: 3,486
Likes: 6
From: Union,Ms
I'm swapping out my cam, lifter blocks, hydraulic tappets and pushrods with aftermarket stuff. Or at least I'd like to. First step, according the SM, is to remove the ignition sensor cover. I removed the two screws holding it in place, but it's not coming off. Apparently someone used a gasket sealant of some type because it's stuck on there good. Tried using an easy-out screw extractor to give more leverage to pry off the cover, but it's not budging, even after using a lot of force on it. Once again, stymied by a simple task. Any advice on how to proceed would be appreciated.
Any advice on how to proceed would be appreciated.
Cruiser
Joined: Jul 2009
Posts: 222
Likes: 0
From: Pettytown, Tx US of A
Greetings,
The brown potting compound from the sensor had melted on mine and was holding it on.
It was still tacky and took a while to get off - I ran the bike until it was hot, then it came off easier.
Hope that helps!
The brown potting compound from the sensor had melted on mine and was holding it on.
It was still tacky and took a while to get off - I ran the bike until it was hot, then it came off easier.
Hope that helps!
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Stellar HDF Member
Joined: Jan 2007
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From: Northern VA
That's a great idea. I'll give it a shot.
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Stellar HDF Member
Joined: Jan 2007
Posts: 3,447
Likes: 163
From: Northern VA
Yes, the '95 RK. Was hoping to avoid drilling it out, but it's an option.
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