EVO All Evo Model Discussion

Through The Bars Wiring

Thread Tools
 
Search this Thread
 
Old Jul 1, 2011 | 11:31 AM
  #1  
Tucker99's Avatar
Tucker99
Thread Starter
|
Road Master
Joined: Jun 2006
Posts: 894
Likes: 6
Default Through The Bars Wiring

Gents,
Changed to 1-1/4" X 8" mini-apes on my Heritage. The wiring exiting the middle of the bars down by the clamp is waiting to chafe and short. I've tried pushing in that corrigated split wiring cover but it doesn't work. Problem is the cables come from the right and left side of the bars so the protective covering stops right at the access hole. What do you guys put in there to prevent the bars from cutting into the cables?
 
Reply
Old Jul 1, 2011 | 11:49 AM
  #2  
Mr. Wannabe's Avatar
Mr. Wannabe
Road Captain
Joined: Dec 2010
Posts: 720
Likes: 3
Default

Pull the wires outta the connector and slide some shrink wrap over the wires.
 
Reply
Old Jul 4, 2011 | 07:39 AM
  #3  
96roadking's Avatar
96roadking
Outstanding HDF Member
Joined: Mar 2010
Posts: 2,877
Likes: 2
From: Hallsville, Tx.
Default

there is a split shrink wrap that you put on like electrical tape and then shrink. I think I got some at Mcmaster-Carr, but its been a while and I'm old!
 
Reply
Old Jul 6, 2011 | 10:12 AM
  #4  
hobobiker's Avatar
hobobiker
Tourer
Joined: Jun 2008
Posts: 306
Likes: 7
From: Somewhere, PA
Default

For what it's worth, some of the holes drilled in those bars aren't as smooth as they need to be and can eat through wires and shrinkwrap. I usually do a "toilet paper test", where I roll up a little (you guessed it) toilet paper and run it along the edges of the wire holes. If it shreds the toilet paper, I hit it with 1500 grit paper or a dremel polisher until its smooth enough.

My .02
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
gpp
Softail Models
6
May 12, 2016 01:47 PM
103RATRIDE
General Harley Davidson Chat
3
Mar 4, 2013 09:45 PM
3skulls
Sportster Models
11
Jan 25, 2011 10:29 AM
Airborne314
Touring Models
14
Apr 23, 2010 11:50 PM
JimStro16
Frame/Suspension/Front End/Brakes
1
Nov 10, 2006 02:48 PM




All times are GMT -5. The time now is 04:19 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE