Help replacing front brake pads

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Sep 1, 2011 | 07:17 AM

grizzwold

Thread Starter

Tourer

Joined: Sep 2008

Posts: 257

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From: Jersey Shore

Help replacing front brake pads

So I'm planning on replacing the front and rear brake pads this weekend. I started reading through the service manual to see what 's involved and it looks like just to get to the front pads for replacement I will have to take the entire caliper apart? Is that the case or am I mistaken?

Sep 1, 2011 | 07:33 AM

RidemyEVO

Stellar HDF Member

Joined: Apr 2009

Posts: 3,039

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From: Northern Ontario

If memory serves me correct you just pull the bolts for the caliper and compress the pucks into calipers and they pretty much should fall out,

Sep 1, 2011 | 09:58 AM

NutterFLH

Cruiser

Joined: Jan 2011

Posts: 127

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From: Poland, EU

As far as I remember, the pads will fall out on their own, at least the one that cooperates with the piston. Just move the bracket (84 on the diagram) and the pad will pop out.

Sep 1, 2011 | 04:34 PM

Uncle G.

Seasoned HDF Member

Joined: Jun 2010

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From: Upstate New York

In fact, when I remove the caliper to remove the front wheel, it's hard to keep the pads from falling out (at least the piston side pad). The inside pad is retained with a single screw from the back side.

Sep 1, 2011 | 05:21 PM

larsfum

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Joined: Jan 2009

Posts: 2,578

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From: On a Lake, not far from the Gulf

Just did this yesterday. It is about a 15 min. job, 30 if you really take your time cleaning.

Remove the two allen bolts holding the caliper on. Remove the small bolt (#12 in RidemyEVO's Drawing). That will release the inside pad. Then the outside pad and holder will come out. Remove the outside pad from the holder. Clean everything up. Compress the piston back into the caliper. Replace the pads. Reinstall the caliper. Pump up the brake using the lever. Top off the fluid, and you should be good to go.

Sep 4, 2011 | 08:08 AM

Torque1340

4th Gear

Joined: Jan 2011

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Quick note - on Bike Bandit brake schematic, part #90 is very important. If the brake pad is not installed properly into #90, a clunk will be heard when goint over bumps. You will need to hook brake pad into #90, and slide into mounting bracket #84. This holds tension on the brake pad, holding in place.