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Ok, I am even more confused and frustrated. I went to the dealer today and checked out a "B" lifter. Looked exactly like what I have in my engine and had almost exactly the same type of play in it. I didn't buy any lifters because according to the brand new one I looked at, mine are practically new. So that leaves me with a conundrum. If the pushrods were fine and the lifters are fine, and the cam looks perfect and has no play in it, where the hell is this noise coming from? Bent valve or clogged tappet screen? The one guy at the dealership suggested putting it all back together and run it until something breaks...
Try to isolate the noise. I know this is easier said than done. Long handle screw driver makes a great stethoscope. I had a noise on my shovel that did the exact same thig you describe. I checked everything, lifters etc. Turns out a wrist pin keeper came out and really mucked things up. I had to do a complete tear down to the crank pin. I hope that is not the case with you.
I have also had it be something simple like exhaust gaskets. Once had the breather hose come loose on a Roadstar and it made a terrible noise.
Hope you figure it out. Maybe check your motor mounts?
Bro, I have about three or four threads on here about noisy valves. I've got an EV-27 in my 93, and actually had a bad lifter. It manifested as a really loud ticking that came about occasionally and not in time with the engine - basically in time with the roller coming about. Changed ALL bearings and rods out, still have a jackhammer noise coming from something down there. Drives me nuts. I'm thinking rocker clearance, or not enough oil. Gonna change out to full synthetic tomorrow, but I'm not expecting any miracles.
Check to ensure that the compensater nut is tight. Sometimes they will work loose and the noise can be transmitted through the crank to the other side making it sound like something in the cam chest is wrong. Did you check the cam bearing??? Hope this helps, as tracking down noises can get frustrating at times.
The compensator nut is on the primary side of the bike. Remove the outer primary and you will see a 1 1/2" nut on the engine. Sometimes these work loose or the spring goes bad and you will get a noise. The torque setting will be in your service manual. Check your engine mounts for any excess movement and ensure that no part of the engine or exhaust is near the frame, tank, etc, or that may make a noise as well. Hope this helps.
I put it back together today with the original lifters and pushrods. I had the lifters soaking all this time. I readjusted the pushrods, tightened the exhaust studs at the heads, moved a heat shield clamp that was really close to the right side of the tranny case and made sure to reattach the side bags well. The noise seems to have diminished now, but is still there. Now it seems to be coming from the tranny. I checked the fluid and it's still got plenty, the level is fine and the color of the fluid is almost clear, it's so clean. I haven't checked the compensator nut yet, but will soon. Thanks for the replies and suggestions, I really appreciate them.
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