rear caliper
Thread Starter
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Stellar HDF Member
Joined: Apr 2009
Posts: 3,039
Likes: 11
From: Northern Ontario
rear caliper
So I noticed on different occations last year and once already this year that my rear brake pedal would go right to the top and not depress. Normally it would push down a good bit to stop and I'm not saying the rear brake doesn't work when this happens but its defiantely not normal. I myself have never flushed out the rear brake resevoir and brake pads are good. Am I looking at replacing the rear caliper or what part can be breaking down?
Thanks
Thanks
Road Master
Joined: Apr 2011
Posts: 1,077
Likes: 2
From: Orlando
Fluid might not be returning to the resevoir . Sometimes the hole gets plugged. Try jacking the bike up and see if the back tire is grabbing with the brake off or go for a ride around the block without using rear brake then feel the rotor to see if its hot. Flush it out until you can see it squirting back.
Thread Starter
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Stellar HDF Member
Joined: Apr 2009
Posts: 3,039
Likes: 11
From: Northern Ontario
I actually just came back from a ride and while I was on the flat pavement I did find it was keeping me from rolling and pedal was at the top and hard so I will have to try flushing it first.Is it possible the caliper is worn out?
Road Master
Joined: Apr 2011
Posts: 1,077
Likes: 2
From: Orlando
They dont really wear out seals go bad , piston gets gummed up etc. Piston gets clogged with dust and crap , you can usually clean it up with brake cleaner. You can buy a rebuild kit for cheap. New piston ,seals , clips around $40 I think. Just rebuilt mine a few months ago. You'll probably need compressed air to get the old piston out but be careful once you get air pressure behind the piston it will come out like a cannon. Try flushing the system with denatured alcohol
Road Master
Joined: Jun 2009
Posts: 1,062
Likes: 18
From: Beautiful SW Missouri Ozark Mountain Country
Going through something similar on mine. I use the back brake and it will remain slightly locked and my pedal will go all the way to the floor board. I'm trying to get the caliper off so I can rebuild it and then flush the rest of the system, but the bolts are dealing me a fit. I've broken 3 Craftsman 1/2 inch drive torx bits on it so far. I'd heat it with the torch, but I'm afraid of starting something on fire.
I don't know if someone used loctite on it, or if it's messed up from the leaky battery that I got it with. Maybe a combination of the 2. Either way, I'll keep hammering away at the bolts until something else breaks.
Good luck with your's. Let us know what you find out.
I don't know if someone used loctite on it, or if it's messed up from the leaky battery that I got it with. Maybe a combination of the 2. Either way, I'll keep hammering away at the bolts until something else breaks.
Good luck with your's. Let us know what you find out.
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Tourer
Joined: Jan 2011
Posts: 350
Likes: 0
From: Reidsville, NC
What fluid are you using? The old DOT 3 or new Silicone Dot 5? The old will definitely "gel" up in the caliper and stop it up (I just pulled my 80 XLH's apart to clean it, the fluid looked like silicone RTV). Also if you have an old rubber line from the light switch to the caliper, the old fluid can eat up the inside of the rubber line and cause it to collapse and the fluid will not return or pump into the caliper. The outside of the line looks/feels good but the inner liner is shot.
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Thread Starter
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Stellar HDF Member
Joined: Apr 2009
Posts: 3,039
Likes: 11
From: Northern Ontario
Going through something similar on mine. I use the back brake and it will remain slightly locked and my pedal will go all the way to the floor board. I'm trying to get the caliper off so I can rebuild it and then flush the rest of the system, but the bolts are dealing me a fit. I've broken 3 Craftsman 1/2 inch drive torx bits on it so far. I'd heat it with the torch, but I'm afraid of starting something on fire.
I don't know if someone used loctite on it, or if it's messed up from the leaky battery that I got it with. Maybe a combination of the 2. Either way, I'll keep hammering away at the bolts until something else breaks.
Good luck with your's. Let us know what you find out.
I don't know if someone used loctite on it, or if it's messed up from the leaky battery that I got it with. Maybe a combination of the 2. Either way, I'll keep hammering away at the bolts until something else breaks.
Good luck with your's. Let us know what you find out.
Club Member
Joined: Jun 2007
Posts: 45,429
Likes: 2,897
From: Bedford UK
Lynn, if you haven't looked at this poor brake in a long while it would be wise to give the whole system a good once over, to make sure the master cylinder is working fine, as well as flushing through all traces of the old fluid. DOT5 is the stuff you need!