EVO All Evo Model Discussion

primary drain plug not flush

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Old May 28, 2012 | 10:02 AM
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Default primary drain plug not flush

Got tired of the leak at my plug so I bought a new outer primary off ebay for $125 and installed. Previous owner had tightened the plug until you could keep turning it and it would go straight thru. The new primary plug gets tight now but about 1/4 inch is sticking out the bottom. I guess I'm use to the plug going in flush . How far does the plug need to go in? No leaks so I figure its in far enough.
 
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Old May 28, 2012 | 10:37 AM
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No leaks, you are are fine, mine hangs out a little. If you run it in too far there is a chance you can crack the cover at the thin spot. I put a little RTV on the plug before I install it.

Ds
 
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Old May 28, 2012 | 10:43 AM
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The primary blug is a tapered pipe thread, which means it tightens up as it goes in. Tighten it until it's snug. Mine sticks out a bit, and how much can vary from bike to bike, depending on how deep the tap was run into the cover.

If you're worried about leaks, use a bit of Loctite pipe sealer on the threads. Then there will be no need to overtighten the plug.
 
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Old May 28, 2012 | 12:13 PM
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Thanks. Never seen one stick out this far but its nice and tight.
 
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Old May 28, 2012 | 04:30 PM
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There is a spec for the protusion of the plug in the manual.
 
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Old May 28, 2012 | 06:52 PM
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I couldnt find any specs. I know it should be around .160 from other bikes but theres no way I'd get it in that far without splitting the cover
 
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Old May 28, 2012 | 07:09 PM
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The purpose of the the plug is to keep the fluid in. If it is doing that then you are fine.
 
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Old May 28, 2012 | 07:10 PM
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The specs I've seen are 1/8" of protrusion. If you go in too far you can spread out the hole or even crack the primary.
John
 
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Old May 29, 2012 | 06:38 AM
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Thanks to all. No drips so I'm good
 
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Old May 29, 2012 | 05:13 PM
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On my bike, if I had 1/8" of the plug protruding, it would fall out on the ground, so it apparently does vary somewhat. Both my tranny and primary plug are just above flush when snug.
 
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