EVO All Evo Model Discussion

Motor removal

Thread Tools
 
Search this Thread
 
Old Jun 11, 2012 | 08:21 PM
  #1  
chris jacob's Avatar
chris jacob
Thread Starter
|
Intermediate
Joined: May 2012
Posts: 46
Likes: 0
From: CA Bay area
Default Motor removal

I'm planing to have my frame powder coated in a few months, and would like to break it down myself. Is it a huge deal? It seems like just the weight of the motor would be the hardest part
 
Reply
Old Jun 11, 2012 | 08:25 PM
  #2  
Dr.Hess's Avatar
Dr.Hess
Seasoned HDF Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2007
Posts: 8,199
Likes: 3,087
From: NW AR
Default

Unbolt everything and take it off/out. The motor itself isn't that heavy. I've moved them myself.
 
Reply
Old Jun 11, 2012 | 08:28 PM
  #3  
D1gger's Avatar
D1gger
Road Captain
Joined: May 2011
Posts: 684
Likes: 9
From: Indian Head, PA
Default

I used an extra set of hands to help when removing/replacing the engine just for an added measure of safety, but I was able to pick up the engine, carry it 20' or so and place into the back of my truck by myself.
 
Reply
Old Jun 11, 2012 | 08:55 PM
  #4  
chris jacob's Avatar
chris jacob
Thread Starter
|
Intermediate
Joined: May 2012
Posts: 46
Likes: 0
From: CA Bay area
Default

That's great to hear. I know it would be a lot easier to have a shop do it, but with a cost of 6 to 700 to take it apart and put back together, I just might try it myself.
 
Reply
Old Jun 11, 2012 | 09:01 PM
  #5  
D1gger's Avatar
D1gger
Road Captain
Joined: May 2011
Posts: 684
Likes: 9
From: Indian Head, PA
Default

Originally Posted by chris jacob
That's great to hear. I know it would be a lot easier to have a shop do it, but with a cost of 6 to 700 to take it apart and put back together, I just might try it myself.
Not only will you save money on the labor, but while you are in there, you will be able to inspect and/or replace any worn parts you come across. Plus you will have turned just about every bolt and nut on your bike yourself, truly making it "your bike"!
 
Reply
Old Jun 11, 2012 | 09:12 PM
  #6  
chris jacob's Avatar
chris jacob
Thread Starter
|
Intermediate
Joined: May 2012
Posts: 46
Likes: 0
From: CA Bay area
Default

Originally Posted by D1gger
Not only will you save money on the labor, but while you are in there, you will be able to inspect and/or replace any worn parts you come across. Plus you will have turned just about every bolt and nut on your bike yourself, truly making it "your bike"!

I like that idea. I'll probably need some advise when it goes back together, with alignments and that stuff. I have the manual, but always nice to talk with guys that have done it
 
Reply
Old Jun 12, 2012 | 04:00 AM
  #7  
grbrown's Avatar
grbrown
Club Member
15 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2007
Posts: 45,429
Likes: 2,898
From: Bedford UK
Talking

I don't want to put you off, but the engine/trans together make up around half the weight of your bike. It could be made an Olympic event to pick one up and carry it across a garage single-handed.....

Definitely a task to be given some thought to - or invite one of the above to lend a hand!
 
Reply
Old Jun 12, 2012 | 06:41 AM
  #8  
D1gger's Avatar
D1gger
Road Captain
Joined: May 2011
Posts: 684
Likes: 9
From: Indian Head, PA
Default

That's why I would suggest separating them before trying to remove them... LOL!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Jun 12, 2012 | 12:42 PM
  #9  
RidemyEVO's Avatar
RidemyEVO
Stellar HDF Member
15 Year Member
Liked
Joined: Apr 2009
Posts: 3,039
Likes: 11
From: Northern Ontario
Default

You didn\t say what model your bike is, an fxr compared to an flh is like comparing apples to oranges for a complete strip down.
 
Reply
Old Jun 12, 2012 | 12:48 PM
  #10  
sig's Avatar
sig
Cruiser
10 Year Member
Joined: Jan 2011
Posts: 185
Likes: 0
From: Blackshear GA
Default

Originally Posted by chris jacob
I like that idea. I'll probably need some advise when it goes back together, with alignments and that stuff. I have the manual, but always nice to talk with guys that have done it
Do what I do, take lots of pictures. You will need them when it's time to rebuild. Take note on all the shims But like you said it's not that bad when you get down to it
 
Reply



All times are GMT -5. The time now is 12:17 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE