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Horn question

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Old Mar 28, 2013 | 12:50 PM
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Default Horn question

The stock horn on my 1991 FLT stopped working several years ago and I want to get it working again. I took horn off and hooked directly to fully charged battery (can't remember but I believe 12.5-13 volts) and it works fine. I put meter on two wires to horn from switch and get 11 volts with switch on. When you hook up horn and press switch it just makes a clunk or click type noise one time. The manual says if there is voltage (no amount specified) at the two horn wires with switch on the horn is bad, but the horn works great when hooked directly to battery. Should the horn work with 11 volts, what is my problem. Thanks!!
 
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Old Mar 28, 2013 | 12:53 PM
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check the horns ground
 
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Old Mar 28, 2013 | 03:34 PM
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One of the two wires that go to the horn is a ground.
 
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Old Mar 28, 2013 | 06:06 PM
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My ground strap has always been a problem. It gets rusty and it will only work at high rpm. I have to take emory paper to it and clean it up now and then. I just had to do it again a couple days ago.
 
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Old Mar 28, 2013 | 07:41 PM
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Is there a relay between the switch and horn that could be bad?
 
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Old Mar 29, 2013 | 05:41 AM
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No relay, I am getting 11 volts at the two wires that go into the horn from the switch. Dont' understand why horn will not work at 11 volts and will when hooked directly to battery at 12.5 volts.
 
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Old Mar 29, 2013 | 06:35 AM
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Originally Posted by jim bilow
check the horns ground
Originally Posted by busterman2
One of the two wires that go to the horn is a ground.
What Jim was saying was to check the ground connection.
In other words take the ground off and make sure both ends are clean and making a good connection.
 
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Old Mar 29, 2013 | 08:17 AM
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I'd be willing to bet if you checked voltage from the positive horn wire to the negative battery terminal the voltage would be higher than 11v, confirming that the ground wire at the horn is causing a problem.
 
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Old Apr 2, 2013 | 02:08 PM
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Originally Posted by bluharley
My ground strap has always been a problem. It gets rusty and it will only work at high rpm. I have to take emory paper to it and clean it up now and then. I just had to do it again a couple days ago.
This right here.

Frame grounds are notoriously iffy, manufacturers in a lot of areas are finally addressing the issue as super low current applications like LEDs are more common, and a resistance problem with them shows up pretty quickly.

Either clean up your grounds as part of a biannual PM, or if you like projects run a negative buss, which is what I did with the Fatboy. Really cleared up her minor voltage issues.
 
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Old Apr 2, 2013 | 04:32 PM
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Needs to be done every year and half the problems these irons have go away.
 
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