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top end noise and missing

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Old Sep 23, 2008 | 06:03 PM
  #1  
galtjunk's Avatar
galtjunk
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Default top end noise and missing

I have a 95 flht, carbed with an 89" Ultima stroker kit and a crane cam. It also has adjustable pushrods but I don't know who made them.
I was cruising along at about 70 when the bike started getting a slight miss intermittently. I dropped down a gear to get the rpms up and seemed to clear up. I rode on for a little while and it started to get worse so I pulled over. I could hear a random clacking sound amidst the normally loud valvetrain noises. I turned it off and had it towed home.
I noticed a small film of oil on the rear exhaust header and the side cover. This is not normal on this bike.

I ran a compression test on a cold engine and got the following readings.
Front
Initial pulse to 60 psi and steadily up to 130 psi.
I ran it a few times and the results were the same.
Rear
first time
Initial pulse to 30 psi and slowly built up to 130.
second time
Initial 3 pulses showed 10 psi and then it built up to 90 psi.
third time
Initial pulse to 60 psi and built up to 130.
I randomly get good and bad readings on the back cylinder.
I get consistantly good readings on the front.

Any ideas?
 
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Old Sep 24, 2008 | 11:58 AM
  #2  
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Now its time for a cylinder leak down test.

you need to isolate the valves or the rings and proceed from there.
 
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Old Sep 24, 2008 | 01:07 PM
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Did you have the throttle wide open while testing? How many miles on the lifters?
 
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Old Sep 24, 2008 | 02:41 PM
  #4  
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I had the throttle wide open while testing.
The bike has about 55,000 miles on it, but less than 10,000 since the stroker kit and cam were installed. I don't know if the lifters were replaced at that time.
 
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Old Sep 24, 2008 | 02:46 PM
  #5  
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After dealing with the ultima engines for several years in sizes from the 80 inchers to the 140's. We have found that have major issues with pulling cylinder stud, head bolts breaking, and the piston to wall clearances are less than up to par. Just re did a 120 here a few weeks ago. Puked a lifter, had over .006 thou piston to wall, had pull two cylinder studs as well. It had broke several head bolts in the past. The bolt would snap off at the junction of head. Quality wise some of these run decent and others are a lemon from the start.
 
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Old Sep 24, 2008 | 05:26 PM
  #6  
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I just have the Ultima stroker kit in standard HD cases.
 
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Old Sep 24, 2008 | 06:11 PM
  #7  
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Sounds like one of the rear cyl. pushrods are having problems?
 
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Old Sep 25, 2008 | 09:11 AM
  #8  
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Default lifters

I would suspect the lifters. I'd pull them out and change them, try some straight weight heavy oil and see if that doesn't quiet it down. We change them out on rebuilds if they have 8,000 miles on them, cheap insurance, we use regular factory units, not SE.
 
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Old Sep 25, 2008 | 12:46 PM
  #9  
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Does anyone have a part number for the standard HD lifters?
 
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Old Sep 25, 2008 | 12:50 PM
  #10  
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Originally Posted by FXSTDSE2
Sounds like one of the rear cyl. pushrods are having problems?
I would have to agree and it is the cheapest thing to do first.
 
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