Exhaust System Topics New and old exhaust system discussions. Fitment issues to sound bites and suggestions. Post them here.

Engine running rough

Thread Tools
 
Search this Thread
 
Old Jul 13, 2010 | 01:52 AM
  #1  
stormer's Avatar
stormer
Thread Starter
|
Advanced
Joined: May 2010
Posts: 58
Likes: 0
Default Engine running rough

I have a 2007 1200c Sportster, my first bike. It is running pretty rough. When I am on the road holding the throttle steady (exp. say at 45mph), the engine sputters causing a really rough ride. When I took it to the dealer, the mech. said it is a Sportster quirk. Is this true, or he just handing me a load?
 
Reply
Old Jul 13, 2010 | 09:02 AM
  #2  
Old Gunny's Avatar
Old Gunny
Road Warrior
Joined: Nov 2007
Posts: 1,984
Likes: 7
Default

Could be maybe either fuel or spark.

Start by checking the spark plug. Color and gap.

Also chaek for leaking intake seals. Just put a wrench on them and put a little on each. See what you get.

If bought from someone look and see if anything was added on somewhere in either ignition of intake areas. Not so much pretty things but different needles if carbed or some kind of booster thingie for the coil say.

Most trouble I have ever had was from some sort of, "Miracle" product, especially in the ignition area. Cars and Motorcycles.
 

Last edited by Old Gunny; Jul 13, 2010 at 09:05 AM.
Reply
Old Jul 13, 2010 | 05:54 PM
  #3  
stormer's Avatar
stormer
Thread Starter
|
Advanced
Joined: May 2010
Posts: 58
Likes: 0
Default

Thanks for the info Old Gunny. I will check things out tomorrow (my day off).
 
Reply
Old Jul 14, 2010 | 02:38 PM
  #4  
95custmz's Avatar
95custmz
Road Master
Joined: Apr 2009
Posts: 851
Likes: 1
From: Indiana
Default

Like Gunny said,check for manifold intake leaks by spraying wd-40 or carb cleaner at idle.If you have a leak,idle will change. Also check carb for vacuum leaks.
 
Reply
Old Jul 16, 2010 | 10:08 PM
  #5  
WDHGS's Avatar
WDHGS
Road Captain
Joined: Nov 2008
Posts: 748
Likes: 0
From: Ohio
Default

How many miles and what else is on the bike? Is there a tuner or some sort of piggy back device, ie a PC III or Fuelpak?

I call BS on the dealer mechanic, there is no Sportster quirk at 45mph steady throttle...

2007 is EFI, not carb.

Send me your info and I'll be more than happy to work with you on it.
 
Reply
Old Jul 18, 2010 | 01:15 PM
  #6  
stormer's Avatar
stormer
Thread Starter
|
Advanced
Joined: May 2010
Posts: 58
Likes: 0
Default

THought I would give an update. The bike is running good now.
Lesson? I will NEVER trust an HD mech again. The bike has not run smoothly since I bought it back in May. When I took it to HD, the Mech replaced the spark plugs and said he checked everything out and the hesitation was normal for the Sportster.

Today,, with the help of a friend here in the forum, I find out it's the dang Air Filter! Something they said they checked! The damn screws have never been taken off since the bike came off the line, they actually "snapped". Anyway, I cleaned the filter, and the bike runs smooth now, no hesitation. Tomorrow I'll replace the filter and everything should be good to go.
Live and learn...

Take care all.
 
Reply
Old Sep 17, 2010 | 10:03 AM
  #7  
stormer's Avatar
stormer
Thread Starter
|
Advanced
Joined: May 2010
Posts: 58
Likes: 0
Default Finally!!!

UPDATE!!!!
I fianlly have my Sporty running smooth. Background: I thought the problem was fixed some time ago, but it steadily kept getting worse (again). My local HD shop changed the plugs and said the problem was fixed.But it was not. I did some investigation on my own, thought maybe the airfilter was dirty or the fuel line clogged. Line was OK, changed filter, but still had the problem.
Well, I took the bike in again yesterday, told them again what it was doing and to please go voverit again. Infact, take it for a ride, see what I am talking about. Well, after about 40 minutes, the service rep came back and asked me how long I had these pi[es on the bike? I said the bike fits as it was when I bought it from here back in MAy. He proceeded to tell me that the pipes are making the engine run lean and that I would need to put stock pipes back on, or put on a SE Stage 1 legal on. (400!), I opted for the later. He will also go through the electronics because he knew of some updates that were needed on the 07's. Conclusion, they did not have to put on the SE Stage 1, the remapping (programming) did the trick. The reprogramming was $149!!
I have to admit, that the bike has NEVER run so smooth. Hell, on the way over to the HDD, it stalled no less that 5 times. But on the way home? Smooth as silk, a sweet ride.
I am not happy they did not find the problem before, I am also not happy they did not fix it before they put it up for sale, but then, thats the way things are in the big city i guess. Anyway, I am very happy with the out come.

Stormer
 
Reply
Old Sep 17, 2010 | 11:55 AM
  #8  
bax467's Avatar
bax467
Cruiser
Joined: Mar 2008
Posts: 219
Likes: 0
From:
Default

Glad to hear that you finally have a great running bike. I know how tough it can be when you just can't get your bike to run right. If you lived where I do, your problem would be fixed shortly before you'd be putting it away for the winter, lucky fella!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Kakha Barnovi
Sportster Models
24
Jan 12, 2019 05:14 PM
hellidontno
Sportster Models
5
Oct 26, 2015 12:53 PM
rstrydio
Sportster Models
15
Mar 22, 2014 07:02 PM
GriffTannon
Sportster Models
4
Aug 28, 2010 06:50 PM
ledzepp0690
Exhaust System Topics
12
May 29, 2005 04:35 AM




All times are GMT -5. The time now is 12:05 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE