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103 upgrade disappointing

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Old Jan 26, 2011 | 09:54 AM
  #11  
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Originally Posted by wurk_truk
What they are all barking about is compression. The kind of compression one reads with a compression gauge. Go to Sears and buy the BEST compression gauge they have. Go home. put the bike on the jack. remove the spark plugs. Pop in the compression gauge. hold the throttle wide open and crank like ten times. You SHOULD get a reading off of both cylinders in the 180's. (maybe 170s).

If the reading between front and back cylinders is way different.... Scott is saying that difference shows the cams are off a tooth. The number you get is the CCP. Cold Cranking Pressure, and is the ONLY number used for compression...., because it takes into consideration on how the cam effects the bleed off of compression.

So................ get that compression tester..... run the test.... and post up your front and rear numbers.

You ARE correct! Your parts combo should have done better than under 100tq you presently have. Something is NOT right here. Let us try to help you find the problem.

PS... two whole rides to dial in a TTS using v-tune? It takes ME like 6 hrs to get a tune in close, with 20-30 'rides' to gather info.
Thanks for the explanation and advice. I just got back from Sears, picked up their Compression Test Kit ($65). Excuse my ignorance but I've never done this and have a few questions.

I'm assuming this is a dry compression test, right?
Do I remove both spark plugs before testing each cylinder?
Why does the bike need to be on the lift, can't I do this on the side stand?
Do I need to do anything to prevent the ignition from sending a current to the plug wire?
 
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Old Jan 26, 2011 | 10:50 AM
  #12  
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Originally Posted by IAMSWUTIAMS
I'm watching this.
OK, just ran the compression test. Both cylinders read 169 psi. So it sounds like the cams aren't off a tooth. Open to suggestions. I have an appointment with Doc for a dyno tune next Wed. But it's hard to believe the whole problem is in the map. I started with the TTS PS176-002 calibration (25 deg injectors/1690 cc/Big Bore Cyl & flat top pistons/.550 Lift 211/235 Duration Camshaft). Then I auto-tuned it with TTS. I stopped after 2 rides because all the cells were white or light pink.
 
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Old Jan 26, 2011 | 11:14 AM
  #13  
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Originally Posted by marty442
OK, just ran the compression test. Both cylinders read 169 psi. So it sounds like the cams aren't off a tooth. Open to suggestions. I have an appointment with Doc for a dyno tune next Wed. But it's hard to believe the whole problem is in the map. I started with the TTS PS176-002 calibration (25 deg injectors/1690 cc/Big Bore Cyl & flat top pistons/.550 Lift 211/235 Duration Camshaft). Then I auto-tuned it with TTS. I stopped after 2 rides because all the cells were white or light pink.
If you used the stock head gasket, my calcs show 172psi for ccp with the Woods 55 cams, so it sounds like you are there. See post #10 regarding sumping; could be holding you back. Could be the tune, don't know enough about the TTS and what you have done to comment. If the engine is sumping, it will show up on the dyno and Doc will not proceed until you correct the problem.
 
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Old Jan 26, 2011 | 11:46 AM
  #14  
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I sent my dyno chart to Doc yesterday. Doc said he didn't believe there was any sumping based on the chart. My mechanic will still check the pinion gear tomorrow but believes the problem is a combination of the rings not being seated yet plus a poor ecm map. I'm attaching the dyno chart showing the 103 and tw-555 Vs the 96 with the Andrews 26H. While the 103 shows a small improvement it isn't close to what I was expecting. Wish I could find a smoking gun.
[IMG]file:///C:/images/BIKE/103-dyno1.jpg[/IMG]
 
Attached Thumbnails 103 upgrade disappointing-103-dyno3.jpg  
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Old Jan 26, 2011 | 12:15 PM
  #15  
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Originally Posted by djl
Agree with all that has been said so far and that cam timing should be verified first. It's easy to do and quick. If that is a dead end, check for sumping. That's always the first thing that comes to mind for me when a new build doesn't come up to expectations.

Agree,..............and if it is sumping, then the culprit usually is the pump is not sealed correctly.
Scott
 
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Old Jan 26, 2011 | 12:19 PM
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Originally Posted by marty442
I sent my dyno chart to Doc yesterday. Doc said he didn't believe there was any sumping based on the chart. My mechanic will still check the pinion gear tomorrow but believes the problem is a combination of the rings not being seated yet plus a poor ecm map. I'm attaching the dyno chart showing the 103 and tw-555 Vs the 96 with the Andrews 26H. While the 103 shows a small improvement it isn't close to what I was expecting. Wish I could find a smoking gun. [IMG]file:///C:/images/BIKE/103-dyno1.jpg[/IMG]
Don't know how many miles you have rolled up but a proper break in should seat the rings in 50 miles or so. Just be patient and let Doc tune; the numbers will come up.
 
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Old Jan 26, 2011 | 12:32 PM
  #17  
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I already had 120 miles when the dyno run was made. Plus I used the 30 to 60 to 30 mph in 3rd gear break-in method. Guess I'll wait till I get to Doc next week.
 
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Old Jan 26, 2011 | 02:19 PM
  #18  
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The quickest and easiest way to check for sumping is to pull the drain plug on the bottom of the crank case ... you shouldn't get more than a few tablespoons ... if you have more than a cup ... there's a good chance you are experiencing sumping and the O-ring coming from the crankcase to the scavenging side of the oil pump is not sealing ....

The plug has a slight taper and uses pipe threads ... put a little dope on it when replacing and take it easy ... wouldn't want to f*** it up ....

Don't ask me how I know .... [sumping ... not the plug]

R/
'Chop
 
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Old Jan 26, 2011 | 04:19 PM
  #19  
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Softails will have more oil than an A motor will when checking for sumping. I don't know what the differences in oil amounts are, but maybe someone can chime in here.

Doc will get you where you need to be.
 
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Old Jan 26, 2011 | 04:43 PM
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Originally Posted by wurk_truk
Softails will have more oil than an A motor will when checking for sumping. I don't know what the differences in oil amounts are, but maybe someone can chime in here.
If you check after getting the engine up to operating temp, there shouldn't be any more oil in a "B" crank case than in an "A" crankcase. However, if you wait to check, gravity will kick in and oil from the "B" oil tank can find its way into the crank case. That is why when checking for sumping, the check should be made hot.
 
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