When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
Thanks djl for taking a good look at this for me. I'm in SW Florida so our riding conditions are pretty similar. I think I'll go back to the CR calculator and play around to see if I can pull the corrected CR down to your recommended range of 9.3 before I spend money on the dyno. Maybe I can do something with the head gaskets by adding 0.005 or see how many cc's I need to add back to the combustion chamber. Just a random though, I wonder if I could machine a pocket into the face of the pistons to help bring the CR down enough? I really want to try to keep the 76cc heads as they increase the proportion of combustion area in favor of the piston face.
Thanks djl for looking at this in detail. I'm over in Sw FL so we probably have the same hot summer riding conditions. I think it might be a better bet to bring down my corrected CR down to your target before I go spend money at the dyno. I'm not sure how good the two tuners within 50 miles of me actualy are on v-twins.
According to the calculator on Big Boyz, I need to add back 8cc's to the combustion chamber volume to get down to a 9.35 corrected. I'm thinking if I turn a 4.828 cm x 1.65 mm pocket in the center face of each piston, I should get there. This would leave a 10mm squish shelf around the entire perimeter of the piston.
Thanks djl for taking a good look at this for me. I'm in SW Florida so our riding conditions are pretty similar. I think I'll go back to the CR calculator and play around to see if I can pull the corrected CR down to your recommended range of 9.3 before I spend money on the dyno. Maybe I can do something with the head gaskets by adding 0.005 or see how many cc's I need to add back to the combustion chamber. Just a random though, I wonder if I could machine a pocket into the face of the pistons to help bring the CR down enough? I really want to try to keep the 76cc heads as they increase the proportion of combustion area in favor of the piston face.
Thanks again
Some are comfortable with a corrected CR between 9.3 and 9.6; I am not that adventurous with friend's builds where I assist. Cometic is now making a .036" MLS head gasket which, if deck height is near 0.00" should work OK. That gasket and +4cc of chamber volume would bring your corrected CR down to 9.4, which is manageable. Even with a .030" head gasket, corrected compression will be about 9.54.
A good head guy can open up the valve reliefs on the pistons and generally rework the chamber to pick up the additional volume. It's a liittle more work but the valves can be dropped a tad in the seats as well.
You do need to use a calculator and do the math before doing anything.
Thanks DJL, I guess there is some slight difference in the calculators, but that doesn't matter. I'm fortunate to have a lathe and mill in my shop so basic machining including valve reliefs only cost me my time.
I did set up my deck heights at dead nuts nothing on the front and -0.002 on the rear. So maybe just going to the 0.036 cometic would get me close?
Nope, 0.036 head gasket alone doesn't do it. I think I'll settle on the 0.030 head gasket and add 5cc's to the chamber volume to get a 9.64 corrected per Bad Boyz.
Thanks one more time DJL! My bike is always a science project anyway!
7 Surprising Harley-Davidson Products that Are Not Motorcycles
Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.
Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?
Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.
Engraved Rebellion: Inside Bundnerbike's Glam Rock II
Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.
Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.