Exhaust System Topics New and old exhaust system discussions. Fitment issues to sound bites and suggestions. Post them here.

89 xl 883 issues

Thread Tools
 
Search this Thread
 
Old Jan 16, 2013 | 09:13 PM
  #1  
Barney89xl's Avatar
Barney89xl
Thread Starter
|
Stage II
Joined: Aug 2012
Posts: 2
Likes: 0
From: Michigan
Default 89 xl 883 issues

Last season I was cruising along and the bike was running right. Thought I just needed to clear it out so I ran it at about 5k for a couple miles in top gear. After slowing down I noticed the bike running worse, then it died on me. Popped the clutch a couple times and limped it home. Try to start it, runs for a good minute but dies before it gets to idle. After it dies it will not restart and backfires with a flame out the exhaust after letting off the ignition. New NGK spark plugs, fresh fuel, new air filter.. wondering if I need a new ignition coil or if it's a carb air/fuel problem. Now the carb is leaking fuel from the overflow, repositioned the float according to manual specs (bottom of float ~.730" from float bowl mounting surf. while inverted) three different times (between .725 and .750) and still leaks. I just rebuilt the carb about a hundred miles before this issue started. What I'm ultimately trying to do is a 1200 swap but I want to get it running before I dump that kind of money into it. Anybody got any ideas or advice?
 
Reply
Old Jan 16, 2013 | 09:49 PM
  #2  
95custmz's Avatar
95custmz
Road Master
Joined: Apr 2009
Posts: 851
Likes: 1
From: Indiana
Default

As far as the bike running $hitty, I would check for air leaks at the intake manifold seal and the exhaust ports. With the carb, I would check the rubber diaphragm for a tear.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Holmes27
Sportster Models
2
Apr 18, 2016 07:24 AM
Cgads
Sportster Models
4
May 21, 2015 12:35 AM
Farrell1612
Sportster Models
13
May 10, 2013 11:13 AM
Smooth22
Exhaust System Topics
4
Aug 1, 2012 08:47 AM
DAILYRDR
Sportster Models
17
Nov 20, 2011 11:01 PM




All times are GMT -5. The time now is 08:30 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE