procedure check
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Road Master
Joined: Jan 2006
Posts: 1,192
Likes: 4
From: Columbus, OH
procedure check
I am bored at work so I thought I would post my planned procedure for my 20,000 mile maint. I figure I would plan it out so I don't have to jack the bike up and down 20 times and install and reinstall crap to get things done. I need to repack front & rear wheel bearings, steering stem bearings and replace fork oil. If you see something that makes more since or something I left out feel free to speak up.
1. with bike on ground loosen, axle nuts, steering stem nut, remove front fender & caliper, loosen pinch bolts, remove headlight.
2. Lift bike, remove rear wheel, repack bearings
3. remov. frnt wheel, repack bearings
4. remov. forks, drain, fill, set aside
5. remov. steering stem nut, triple trees, repack bearings
6. install triple tree, install nut and leave loose
7. install in order, forks, front wheel (leave axle clamp loose), rear wheel
8. tighten pinch bolts and adjust fall away
9. lower bike, tighten rear wheel, align front wheel with the pushing into a corner trick and tighten front wheel nuts
10. reassemble remaining parts
1. with bike on ground loosen, axle nuts, steering stem nut, remove front fender & caliper, loosen pinch bolts, remove headlight.
2. Lift bike, remove rear wheel, repack bearings
3. remov. frnt wheel, repack bearings
4. remov. forks, drain, fill, set aside
5. remov. steering stem nut, triple trees, repack bearings
6. install triple tree, install nut and leave loose
7. install in order, forks, front wheel (leave axle clamp loose), rear wheel
8. tighten pinch bolts and adjust fall away
9. lower bike, tighten rear wheel, align front wheel with the pushing into a corner trick and tighten front wheel nuts
10. reassemble remaining parts
Seasoned HDF Member
Joined: Jun 2006
Posts: 28,520
Likes: 3,953
From: Vermont
RE: procedure check
ORIGINAL: fxstcguy98
I am bored at work so I thought I would post my planned procedure for my 20,000 mile maint. I figure I would plan it out so I don't have to jack the bike up and down 20 times and install and reinstall crap to get things done. I need to repack front & rear wheel bearings, steering stem bearings and replace fork oil. If you see something that makes more since or something I left out feel free to speak up.
1. with bike on ground loosen, axle nuts, steering stem nut, remove front fender & caliper, loosen pinch bolts, remove headlight.
2. BEER
3. Lift bike, remove rear wheel, repack bearings
4. BEER
5. remov. frnt wheel, repack bearings
6. BEER
7. remov. forks, drain, fill, set aside
8. BEER
9. remov. steering stem nut, triple trees, repack bearings
10. BEER
12. install triple tree, install nut and leave loose
13. BEER
14. install in order, forks, front wheel (leave axle clamp loose), rear wheel
15. BEER
16. tighten pinch bolts and adjust fall away
17. BEER
18. lower bike, tighten rear wheel, align front wheel with the pushing into a corner trick and tighten front wheel nuts
19. BEER
20. reassemble remaining parts
I am bored at work so I thought I would post my planned procedure for my 20,000 mile maint. I figure I would plan it out so I don't have to jack the bike up and down 20 times and install and reinstall crap to get things done. I need to repack front & rear wheel bearings, steering stem bearings and replace fork oil. If you see something that makes more since or something I left out feel free to speak up.
1. with bike on ground loosen, axle nuts, steering stem nut, remove front fender & caliper, loosen pinch bolts, remove headlight.
2. BEER
3. Lift bike, remove rear wheel, repack bearings
4. BEER
5. remov. frnt wheel, repack bearings
6. BEER
7. remov. forks, drain, fill, set aside
8. BEER
9. remov. steering stem nut, triple trees, repack bearings
10. BEER
12. install triple tree, install nut and leave loose
13. BEER
14. install in order, forks, front wheel (leave axle clamp loose), rear wheel
15. BEER
16. tighten pinch bolts and adjust fall away
17. BEER
18. lower bike, tighten rear wheel, align front wheel with the pushing into a corner trick and tighten front wheel nuts
19. BEER
20. reassemble remaining parts
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