General Harley Davidson Chat Forum to discuss general Harley Davidson issues, topics, and experiences.
Sponsored by:
Sponsored by:

Fixing Warped Rotors

Thread Tools
 
Search this Thread
 
Old May 6, 2015 | 07:47 AM
  #1  
SmittyFXDL's Avatar
SmittyFXDL
Thread Starter
|
Road Warrior
15 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2009
Posts: 1,317
Likes: 16
From: Texas
Default Fixing Warped Rotors

Is there a way to fix stock harley warped rotors? Ive read about using a dial indicator and using a bar or plumbers wrench to gently pull back into true, but only if its 13k's or less. What if they are more warped than that?

Auto rotors can be turned down and Im wondering if harley rotors can be pressed or made true. or is it just cheaper to buy a new set and replace.
For front touring thats 2 rotors at over 200 bucks.

Any ideas or experience?
 
Reply
Old May 6, 2015 | 08:17 AM
  #2  
NDBadlands4-2's Avatar
NDBadlands4-2
Extreme HDF Member
Joined: Dec 2010
Posts: 14,778
Likes: 69
From: Badlands of ND
Default

Man, for the money, I would not even think about messing about with my brakes rotors. They are way to important. Just get new.
 
Reply
Old May 6, 2015 | 08:20 AM
  #3  
1plumr1's Avatar
1plumr1
Road Warrior
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Apr 2009
Posts: 1,800
Likes: 414
From: Ellensburg, WA
Default

IMO, if they are warped, replace. $25K machine not worth screwing with brakes that are the main stopping force. Too thin to turn.
 
Reply
Old May 6, 2015 | 08:54 AM
  #4  
Muttleybass's Avatar
Muttleybass
Cruiser
Joined: Oct 2012
Posts: 116
Likes: 4
From: Surrey, BC
Default

I got like new take-offs at a dealer for $100. Lots of guys change them out when they get new wheels.
 
Reply
Old May 6, 2015 | 09:07 AM
  #5  
jmn1960's Avatar
jmn1960
Road Master
Joined: Aug 2012
Posts: 892
Likes: 6
From: rio rancho n.m.
Default

I have a set that I put on a flywheel turning machine at work,, turned out pretty good
 
Reply
Old May 6, 2015 | 09:08 AM
  #6  
jmn1960's Avatar
jmn1960
Road Master
Joined: Aug 2012
Posts: 892
Likes: 6
From: rio rancho n.m.
Default

i have a set that i put on a flywheel turning machine at work, turn out pretty good
 
Reply
Old May 6, 2015 | 09:16 AM
  #7  
Uncle Larry's Avatar
Uncle Larry
Seasoned HDF Member
Veteran: Army
15 Year Member
Joined: Jan 2011
Posts: 157,525
Likes: 57,082
From: Michigan 15 Minutes East Of Hell
Default

I'm not sure of the minimum resurface specifications of the HD rotor but I'd be hard pressed to believe that there would be enough "meat" ( especially on a solid rotor ) to be able to refinish them and have them be thick enough to meet the minimum specification. Also, in most/many cases heat is the primary cause of warping ( especially on a solid rotor ) and machining them would ,only make it more susceptible to warping.
 
Reply
Old May 6, 2015 | 09:19 AM
  #8  
mikelikesbikes's Avatar
mikelikesbikes
Banned
Joined: Mar 2012
Posts: 11,232
Likes: 16
From: Socialist Republic of the USA
Default

I thought I was going to have to replace mine when my front wheel came off ramp of a trailer and hit rotor. Indy checked with dial indicator and was able to pull into place and worked great. On another note I have bought them polished pretty reasonable from eBay.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old May 6, 2015 | 09:21 AM
  #9  
O-Town D's Avatar
O-Town D
Road Master
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2010
Posts: 1,115
Likes: 69
From: Bay Area, NorCal
Default

OP - even if it's possible to shave the HD rotors to true them up, doing so would very likely leave you with discs so thin they would be even more susceptible to warping in the very near future as already said above. Harleys are expensive, lives are 'priceless' and personally I wouldn't cut corners on something like brakes. Hope you make the right choice.
~
 
Reply
Old May 6, 2015 | 09:59 AM
  #10  
DanRC's Avatar
DanRC
Road Master
Joined: Dec 2012
Posts: 755
Likes: 189
From: Sartell, Minnesota
Default

Two things I would never skimp on, Tires and Brakes. I would get new rotors.
 
Reply



All times are GMT -5. The time now is 07:37 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE