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Installing new exhaust on 16 ultra limited

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Old Aug 21, 2016 | 01:18 PM
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Default Installing new exhaust on 16 ultra limited

I'm installing a new exhaust on my ultra. I've never done this before, and I'm having a helluva time getting the pipes seated. Should they go in easily? I thought I have the front pipe seated, but the flange bracket doesn't even go on far enough to expose the threads on the header bolt. Is there a trick to doing this correctly?

Thanks.
 
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Old Aug 21, 2016 | 01:53 PM
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Wrong year pipe? What pipe are you installing?
 
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Old Aug 21, 2016 | 01:58 PM
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Fuel Moto did a header install video.
 
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Old Aug 21, 2016 | 02:11 PM
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I'm installing rinehart slimline duals. The pipes are for the correct year.
 
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Old Aug 21, 2016 | 03:57 PM
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Default pipe fit

Make sure nothing is interfering with pipes, like trans mount brkt or floorboard. They can be tricky, but they just relax when they get in place . I would get both sides in and lined up before i tighten anything.
 
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Old Aug 21, 2016 | 05:21 PM
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With header close to seating in exhaust ports,grab lower portion of pipe"collector" and rotate header pipe upwards towards your chest while facing right side of engine.Header pipe should pop into ports where you can then attach flanges.
 
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Old Aug 21, 2016 | 06:48 PM
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Aren't you supposed to install a tune after changing pipes? Ooops, nevermind.
 
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Old Aug 21, 2016 | 09:33 PM
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When I did my Power Duals I fought with them to the point I SWORE they were the wrong pipes.

Then all of a sudden they just slipped right in.

Couple things...

I found it helps if you get the pipe in the front jug first, then swing the pipes around towards the engine & into the rear port.

Also, use zip ties to hold the flanges up to the ends of the pipes, if they slip down they won't want to clear the cylinders when you try to slide them up into place.

Keep at it


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Old Aug 26, 2016 | 03:47 PM
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I want to thank everyone who offered advice on this thread. I finally got my pipes installed. After lots of tries, cussing, and walking away till I wasn't pissed, they finally just snapped into place! Now that the pain in the *** part is over, I'm replacing the stock air cleaner with a big sucker, and adding a power commander. This should go a lot better.
 
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Old Aug 26, 2016 | 04:02 PM
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Originally Posted by ROCKOUT Rocker Products
When I did my Power Duals I fought with them to the point I SWORE they were the wrong pipes.

Then all of a sudden they just slipped right in.

Couple things...

I found it helps if you get the pipe in the front jug first, then swing the pipes around towards the engine & into the rear port.

Also, use zip ties to hold the flanges up to the ends of the pipes, if they slip down they won't want to clear the cylinders when you try to slide them up into place.

Keep at it


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For ROCKOUT information & purchasing please click the LINKS below...

This. 100% this. Just keep at it and they'll eventually just seem to "pop" right in. The zip tie trick is clutch too.
 
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