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Lost battery bolt

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Old Apr 16, 2023 | 11:49 AM
  #41  
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Originally Posted by Tom H
To Tommy,

The terminal on the battery in the picture would just use a bolt and washer, no nut needed. The terminal is threaded and made of brass or some type of steel.

Now....

When you hooked up the battery cables to the battery and tightened the bolts, did they tighten up or did they keep turning? If the bolts kept turning the threads in the hole are stripped and you could use a nut to be able to tighten the bolt.

When you hooked up the battery, were the cables and battery terminals clean? Did you use a bit of sand paper or a knife to clean them?

Now.... If the bolts tightened up and the cables are clean and your getting no power to the bike, the battery has most likely died. Did you have it on a charger over the winter? Have you tried charging the battery since hooking it up to your bike? Have you used a volt meter to see how many volts the battery has? How old is the battery?

Your issue of not getting any power to the bike really makes me think the battery has died, again provided the bolts tightened and the cables are clean. If you have a vehicle with a known good battery, you could use jumper cables to the bike battery and see if that will give the bike power.

Let us know the answers to these questions.

Tom
Hi mate,

Thanks for your detailed answer!
So the battery’s been on a charger throughout the winter and is fully charged and I have given the cables and battery terminals a clean and a wipe down.
I’ve recently noticed when reconnecting it that I get the blinking red light flashing for my data tag and I can seem to use the trip lever on the controls on the left to turn on lights and see mileage, time etc on the display. The problem I seem to be having now is that my ignition or starter button isn’t working at all and the bikes completely unable to start.
starting to wonder if the battery’s no longer an issue and something else is lurking…
I just seem to be getting absolutely stumped left right and centre with this!
 
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Old Apr 16, 2023 | 11:58 AM
  #42  
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Let me see if I have this correctly.

Now when you turn the key to the ON position, you are getting power to the bike. Your dash/speedo is lighting up. But the starter will not crank over the engine. Do you get head and tail lights working? Turn signals?

Are there any sounds at all when you press the START button? The heavy click of the starter solenoid or a faint click of a relay? Have you checked to make sure that your in neutral?

Also to be clear, the bolts that hold the battery cables to the battery did tighten up, not just spin and never tighten?

How do you know that the battery is fully charged? Volt meter or just the battery charger showing you it's done charging and "should" be full?

And again, more answers please.

Tom
 

Last edited by Tom H; Apr 16, 2023 at 12:05 PM.
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Old Apr 16, 2023 | 12:30 PM
  #43  
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Originally Posted by TommyJHH
So the battery’s been on a charger throughout the winter and is fully charged!
Your battery may be fully charged but it may not be able to handle a load. I think you need to get it load tested.

I had a battery on one of my bikes that is started on a regular basis and is always on a maintainer. Last month I went to start it and it wouldn’t. Took the battery out and charged it. Put it back in and it still wouldn’t start. Took the battery to the local automotive store and it failed the loaded test. Installed a new battery and the bike started right up.
 
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Old Apr 16, 2023 | 12:32 PM
  #44  
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Originally Posted by Tom H
Let me see if I have this correctly.

Now when you turn the key to the ON position, you are getting power to the bike. Your dash/speedo is lighting up. But the starter will not crank over the engine. Do you get head and tail lights working? Turn signals?

Are there any sounds at all when you press the START button? The heavy click of the starter solenoid or a faint click of a relay? Have you checked to make sure that your in neutral?

Also to be clear, the bolts that hold the battery cables to the battery did tighten up, not just spin and never tighten?

How do you know that the battery is fully charged? Volt meter or just the battery charger showing you it's done charging and "should" be full?

And again, more answers please.

Tom
so it’s an electric start and I’m not getting anything from either the starter or ignition and there is literally nothing at all when trying to fire it up. The only way I get any power to the bike is with the trip switch on the left set of controls. I’ll hold that down and I’ll get basic power, lights and horn. Rear break lights only work with rear break pedal and not front break and indicators Daren’s flashing. I’ve attached a short video so hopefully all will be more clear.
Battery bolts have tightened and seem secure. The battery’s trickle charger has been telling me fully charged and it seems to have held its charge throughout the winter.
I did triple check I was neutral!

 

Last edited by TommyJHH; Apr 16, 2023 at 12:33 PM.
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Old Apr 16, 2023 | 12:32 PM
  #45  
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The threads in the side hole appear buggered up when compared to the never used threads in the top hole.

 
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Old Apr 16, 2023 | 12:49 PM
  #46  
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Again, need to be clear on this.

You turn the key to the ON position. The bike now powers up...correct?

You press the START button and nothing, not even faint clicks. Nothing correct? Does the headlight or any other lights dim when you press the start button?

Can you use a known good car battery and jumper cables to connect to the bike battery?

And to be sure........The bike was operating properly when you removed the battery and put it away for the winter? No odd issues with it?

I'm still leaning toward a bad battery. Your front brake lever not activating the brake light could just be a bad brake light switch that you didn't notice before parking it for winter.

Question for group......... If he has a security system like with a fob and the fob battery is dead, could/would it show the same no crank issue when pressing the START button??

Tom
 

Last edited by Tom H; Apr 16, 2023 at 12:51 PM.
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Old Apr 16, 2023 | 12:57 PM
  #47  
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If I remember correctly, folks say if the FOB battery is dead, you’ll get something like “enter pin” displayed.
 
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Old Apr 16, 2023 | 01:00 PM
  #48  
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Originally Posted by Tom H
Again, need to be clear on this.

You turn the key to the ON position. The bike now powers up...correct?

You press the START button and nothing, not even faint clicks. Nothing correct? Does the headlight or any other lights dim when you press the start button?

Can you use a known good car battery and jumper cables to connect to the bike battery?

And to be sure........The bike was operating properly when you removed the battery and put it away for the winter? No odd issues with it?

I'm still leaning toward a bad battery. Your front brake lever not activating the brake light could just be a bad brake light switch that you didn't notice before parking it for winter.

Question for group......... If he has a security system like with a fob and the fob battery is dead, could/would it show the same no crank issue when pressing the START button??

Tom
It’s a fob so no key. Unfortunately I’m not getting anything at all from the starter buttons on the right set of controls. So I wouldn’t say the bike powers up, more just lights up.
thinking back to when I removed the battery, I was having slight issues with power but nothing severe. When the weather got slightly chilly, the bike would struggle to start, but I’d at least be getting it turn over. This wasn’t new and I had these issues before.
Could it still be a battery issue if I’m getting power to turn on the lights and fire up certain bits just not the ignition?
I have checked the fob and that seems to be all good with the battery.
 
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Old Apr 16, 2023 | 01:09 PM
  #49  
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I don't see anywhere here that you have tested or load tested the battery, did I miss that part. A charger idiot light won't tell you that,
 
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Old Apr 16, 2023 | 01:14 PM
  #50  
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I do not know HD's controls well enough. You do not need a "key", just the fob and turn a switch to power on the bike?

You do have the KILL/ENGINE STOP switch turned to run correct?

Now where getting somewhere. Before putting the bike away for the winter. With chilly weather the bike would struggle/labor to crank over the engine when you pressed the START button. Correct?

This really is seeming to be a battery gone bad over the winter. Again, can you use a car or the like and jumper cables?

With the jumper battery hooked up and the bike cranks over, starts and runs normally. Definitely a bad battery.

Answers please.

Tom
 

Last edited by Tom H; Apr 16, 2023 at 01:20 PM.
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