General Harley Davidson Chat Forum to discuss general Harley Davidson issues, topics, and experiences.
Sponsored by:
Sponsored by:

EVO rebuild

Thread Tools
 
Search this Thread
 
Old Nov 13, 2010 | 05:11 AM
  #1  
LRS's Avatar
LRS
Thread Starter
|
Road Captain
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2009
Posts: 573
Likes: 217
From: Georgia
Default EVO rebuild

My engine started slightly knocking about 2 months ago. I tried to diagnose the noise with no sucess. AT first the noise seemed to be in the top end. I changed the lifters, rocker arms, and pushrods all to no avail. Then the noise seemed to change with a loud knock on the bottom. So I trailered it to a mechanic that was highly recommended to me. He listened to it and took the oil filter off and bronze silt came out. He said the crank is gone. So, I brought it back home and pulled the engine and took it back to him. I got to take a look at it yesterday all apart. The crank bearings were shot, cylinders scored, and pistons toast. He should have it done in a couple weeks and Im goin to bring it back home and put her back togather, then let him start and tune it. Im sick since the engine went, but on the other hand excited about gettin her back togather.
 
Old Nov 13, 2010 | 06:09 AM
  #2  
Mike T's Avatar
Mike T
Outstanding HDF Member
Joined: Aug 2010
Posts: 3,486
Likes: 6
From: Union,Ms
Default

Are you going back stock?
 
Old Nov 13, 2010 | 06:17 AM
  #3  
Fogoms's Avatar
Fogoms
Road Captain
Joined: Jul 2007
Posts: 620
Likes: 2
From: NJ
Default

Wow, a toasted motor. Bum luck man, I hope she gets back to you quickly and better than new.

I'm curious, from your prior posts I assume that this is the '99 you've been writing about, correct? If it is, back in May you said you had 44k on it. Ask your wrench if he knows why a motor with such low mileage would look on the inside like one with 100k+ on it. Something doesn't smell right to me, particularly for a well-maintained motor like you said it is.

Anyway, sorry about your troubles. Hope you're back on the road soon and without breaking the bank.
 
Old Nov 13, 2010 | 07:32 AM
  #4  
JW1200's Avatar
JW1200
Seasoned HDF Member
Veteran: Army
15 Year Member
Liked
Community Favorite
Joined: Sep 2008
Posts: 46,845
Likes: 22,534
From: Land of the Free, Home of Jack Daniel's
Default

It will be like brand new. I dread the day I have to do it, but I know it's coming.
 
Old Nov 13, 2010 | 08:50 AM
  #5  
RHillbilly's Avatar
RHillbilly
Road Warrior
Joined: Jan 2008
Posts: 1,446
Likes: 8
From: greenwood, mo
Default

now is the time for upgrades
 
Old Nov 13, 2010 | 08:57 PM
  #6  
LRS's Avatar
LRS
Thread Starter
|
Road Captain
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2009
Posts: 573
Likes: 217
From: Georgia
Default

Putting some kind of computer balanced crank assembly in it,Boring it 20 over, puting wiseco pistons, ev27 cam, porting the heads and some other mods he was talkin about. He recommends thunder monster baffles in my straight pipes. He said that balanced crank assembly will be sweet and eliminate alot of vibration. I had run amsoil in it every 5k. He said in an evo he recommends changing it every 2500. He said he really didnt know why it went so early... I figured it went because its mine haha.
 
Old Nov 13, 2010 | 10:08 PM
  #7  
KBFXDLI's Avatar
KBFXDLI
Big Kahuna HDF Member
Joined: Feb 2006
Posts: 23,881
Likes: 34
From: USA
Default

Just make sure he puts Torrington cam bearings back in. I have a friend who did a build on a 2003 RK and it just blew the cam bearings and the needles toasted the whole motor. I don't think he replaced the stock bearings.
 
Old Nov 14, 2010 | 09:52 AM
  #8  
RHillbilly's Avatar
RHillbilly
Road Warrior
Joined: Jan 2008
Posts: 1,446
Likes: 8
From: greenwood, mo
Default

Originally Posted by LRS
Putting some kind of computer balanced crank assembly in it,Boring it 20 over, puting wiseco pistons, ev27 cam, porting the heads and some other mods he was talkin about. He recommends thunder monster baffles in my straight pipes. He said that balanced crank assembly will be sweet and eliminate alot of vibration. I had run amsoil in it every 5k. He said in an evo he recommends changing it every 2500. He said he really didnt know why it went so early... I figured it went because its mine haha.
sounds like it will be nice when done,the BCT baffles will sound good
 
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Nov 14, 2010 | 09:55 AM
  #9  
Faast Ed's Avatar
Faast Ed
Banned
Joined: Sep 2009
Posts: 7,580
Likes: 7
From: The Internet (& Dyer, Indiana)
Default

Originally Posted by LRS
My engine started slightly knocking about 2 months ago. I tried to diagnose the noise with no sucess. AT first the noise seemed to be in the top end. I changed the lifters, rocker arms, and pushrods all to no avail. Then the noise seemed to change with a loud knock on the bottom. So I trailered it to a mechanic that was highly recommended to me. He listened to it and took the oil filter off and bronze silt came out. He said the crank is gone. So, I brought it back home and pulled the engine and took it back to him. I got to take a look at it yesterday all apart. The crank bearings were shot, cylinders scored, and pistons toast. He should have it done in a couple weeks and Im goin to bring it back home and put her back togather, then let him start and tune it. Im sick since the engine went, but on the other hand excited about gettin her back togather.
What kind of oil do you run?
 
Old Nov 14, 2010 | 10:30 AM
  #10  
Fogoms's Avatar
Fogoms
Road Captain
Joined: Jul 2007
Posts: 620
Likes: 2
From: NJ
Default

Originally Posted by Faast Ed
What kind of oil do you run?
Here we go, another oil thread...
 



All times are GMT -5. The time now is 04:15 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE