General Harley Davidson Chat Forum to discuss general Harley Davidson issues, topics, and experiences.
Sponsored by:
Sponsored by:

Sportster re-engineering?

Thread Tools
 
Search this Thread
 
Old Jul 4, 2012 | 08:47 AM
  #21  
DPete's Avatar
DPete
Seasoned HDF Member
Joined: Aug 2007
Posts: 39,678
Likes: 2,118
From: Central, Ca.
Default

I had an 07' it would run circles around my SG, only improvement I suggest would be suspension, longer travel forks and better shocks
 
Old Jul 4, 2012 | 09:12 AM
  #22  
not_so_newb's Avatar
not_so_newb
Elite HDF Member
Joined: Oct 2009
Posts: 3,922
Likes: 826
From: Toronto Canada
Default

they tried re-engineering the Sportster , it was called a Buell . didn't sell enough so they shut it down . don't expect anything radical from HD , the Buell and the Vrod show they can't figure out how to sell new stuff so they're sticking with what they know (and we all like)
 
Old Jul 4, 2012 | 10:50 AM
  #23  
schumacher's Avatar
schumacher
Club Member
Joined: Oct 2007
Posts: 30,914
Likes: 16
From: Springfield, Ohio
Default

I think the sportster builder thing is enough re-engineering for now
 
Old Jul 4, 2012 | 12:15 PM
  #24  
Nubz's Avatar
Nubz
Road Warrior
Joined: Aug 2010
Posts: 1,820
Likes: 4
From: Somewhere In NY
Default

Originally Posted by Uncle G.
Beginning in '54, with the KH model, the Sportster had a "trap door" in the left side case which allowed the transmission to be easily removed from the bike for repair without having to pull the engine, pull the jugs and split the cases. That was a lifesaver on my '89 Sporty, as I had the transmission pulled three times while I owned it due to faulty shift cam followers that would distort when overheated, causing the shift mechanism to hang up.

In '04, when Harley redesigned the Sporty for rubber mounts, they omitted the trap door, and thus, the transmission can no longer be accessed without pulling the motor and splitting the cases. This means that should the transmission fail, it's very likely that repairing it may cost more than the bike is worth. When a repair costs more than the item is worth, that implies that the item is a "throwaway" or disposable item. To be fair, the five speed is much more durable than my old four-speed, but things can still go wrong on occasion.

Don't get me wrong, I love Sportsters, but, by making them harder and more expensive to repair, I feel Harley is moving inevitably toward the "throwaway" business model. Serviceability and repairability are major reasons I own and ride Harley-Davidsons.
Makes sense why I see so many 03 sometimes now
 
Old Jul 4, 2012 | 02:54 PM
  #25  
88xlh1200's Avatar
88xlh1200
Cruiser
Joined: Nov 2007
Posts: 150
Likes: 0
Default

Unfortunately, IMO, the Sportster ended when it went rubber mounted. It gained weight (almost 75lbs more than my '88), and most of them now have barely any better lean angles than a lot of the Big Twins. Throw in the missing trap door as mentioned previously and the Sportster has lost most of it's "Sport".

Don't misunderstand me, the Sportster line still has some very nice bikes which a lot of people enjoy. I still entertain the notion of buying a newer one from time to time.

But if I were to want to build a more performance oriented Sportster, I'd go with a rigid mounted Evo from 86 to 03. Build the motor, upgrade the trans, put some good shocks and forks on it, and strip off a few items to bring the weight down to around 450lbs. THAT would be a fun bike to blast around on for a Harley, and it has already been done by many people.

A rubber mount would need about 20% more power to keep up with the 450lb bike.

J
 
Old Jul 4, 2012 | 03:12 PM
  #26  
Shredding rubber's Avatar
Shredding rubber
Outstanding HDF Member
Joined: Aug 2011
Posts: 3,449
Likes: 8
From: Right about the middle
Default

The sportster is fine the way it is. It's selling just fine.
Now,to the poster trashing the twin cams,you must not have one. My 96,now 106 has been reliable to a fault. The engine runs like a scalded cheetah and I haven't had a single engine problem.
As a matter of fact the only issue I've had with my twin cam street bob is the cheap *** front wheel bearings,other than that the bike is as reliable as my 06 v-star was. Not even so much as a hiccup.
Stay in the stone age.
 
Old Jul 4, 2012 | 03:51 PM
  #27  
Shredding rubber's Avatar
Shredding rubber
Outstanding HDF Member
Joined: Aug 2011
Posts: 3,449
Likes: 8
From: Right about the middle
Default

The sportster is fine the way it is. It's selling just fine.
Now,to the poster trashing the twin cams,you must not have one. My 96,now 106 has been reliable to a fault. The engine runs like a scalded cheetah and I haven't had a single engine problem.
As a matter of fact the only issue I've had with my twin cam street bob is the cheap *** front wheel bearings,other than that the bike is as reliable as my 06 v-star was. Not even so much as a hiccup.
Stay in the stone age.
 
Old Jul 4, 2012 | 04:36 PM
  #28  
Nubz's Avatar
Nubz
Road Warrior
Joined: Aug 2010
Posts: 1,820
Likes: 4
From: Somewhere In NY
Default

Originally Posted by KBFXDLI
I think the Sportster engine is the most reliable engine HD makes. I would like to see them upsize it to a 1600cc and add a 6 speed and larger frame and replace the Dyna line. I would take that engine design over a TC any day.
LoL think about what you just said

Just buy a dyna and be done with it instead
 
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Razorback Rob
Sportster Models
77
Dec 20, 2021 01:46 PM
DCOURTS
General Harley Davidson Chat
13
Mar 21, 2010 12:47 PM
cpiad
General Harley Davidson Chat
3
Oct 17, 2009 11:33 PM
ripto
Sportster Models
10
Jun 18, 2008 06:07 AM
Tdog1
Sportster Models
25
May 16, 2008 05:59 AM




All times are GMT -5. The time now is 10:09 AM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE