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Excessive Front Brake Lever Play

Old Aug 3, 2012 | 10:21 AM
  #1  
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Default Excessive Front Brake Lever Play

I have a 2012 Dyna Super Glide Custom.

Frequently, when using the brake lever, I notice it takes a squeeze or two to get rid of free play. The dealer said they see this often in 2012 bikes and have tried bleeding and even replacing the master cylinders with no success. They say nothing has come down from Harley about this problem yet. This would be unacceplable in my car with four brakes, let alone my bike with only two. I wonder if there was a bad lot of master cylinders or if the caliper piston seals are pulling the pistons back too far. There does not seem to be any wobble in the rotor which would create a need to pump up the brake every time the wheel turned.

Anyone else experience this problem???
 
Old Aug 3, 2012 | 10:30 AM
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Sorry, (well for me, I'm not really) no problems with mine. (knock on wood)
 
Old Aug 3, 2012 | 10:47 AM
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No problems with my Lo
 
Old Aug 3, 2012 | 11:02 AM
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Do you have any flex lines? Could be some expanding going on there. Fluid level ok? Shouldn't have any gunk on the brake pistons on a '12 yet...
 
Old Aug 3, 2012 | 11:08 AM
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Try this...tie your lever back with a bungee cord, string or rope and leave it overnight. Take it off the next morning and see if the problem has disappeared.


 
Old Aug 3, 2012 | 02:15 PM
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nothing of that sort on my wife's 2012. if there were, i'd be raising hell, i would not let her ride like that until they got it fixed. if she had to make a quick panic stop, she is not gonna have time to squeeze, release, and squeeze again.
 
Old Aug 3, 2012 | 02:43 PM
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Originally Posted by Five Window
I have a 2012 Dyna Super Glide Custom.

Frequently, when using the brake lever, I notice it takes a squeeze or two to get rid of free play. The dealer said they see this often in 2012 bikes and have tried bleeding and even replacing the master cylinders with no success. They say nothing has come down from Harley about this problem yet. This would be unacceplable in my car with four brakes, let alone my bike with only two. I wonder if there was a bad lot of master cylinders or if the caliper piston seals are pulling the pistons back too far. There does not seem to be any wobble in the rotor which would create a need to pump up the brake every time the wheel turned.

Anyone else experience this problem???
I have the exactly same bike as you (2012 FXDC) with the exact same problem. when it is cold, I can almost collapse my front brake handle all the way to the grip. Once I grab it a few times, it goes back to normal. It has been this way since new & I even had the dealer go through it and re-bleed the brakes at the 1,000 mile service, but they couldn't find anything wrong and nothing they did helped. They told me that when they have seen this that it's usually an air bubble in the brake system somewhere, but apparently they were unable to get it out. I'm taking it in next weekend for the voltage regulator recall and I'm going to have them re-visit it again.
 
Old Aug 3, 2012 | 06:18 PM
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Check to see if the piston isn't extending all the way vs it being just really easy to push in. It's possible the piston in the master cylinder needs to be cleaned.
 
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Old Aug 3, 2012 | 06:25 PM
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Sounds like you have some air in the system. Try a different dealer, do not mention you have been to one. New bike should not need anything "cleaned". Last resort replace the front pads, possibly the pads were under sized ??. There is a reason why it takes two pumps to push the caliper piston out enough to compress the pads.
Personally, i would pay to get the bike fixed, (if it meant new pads) then argue with selling dealer. There is no compromise for safety.
 
Old Aug 3, 2012 | 06:55 PM
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Originally Posted by rickss69
Try this...tie your lever back with a bungee cord, string or rope and leave it overnight. Take it off the next morning and see if the problem has disappeared.



could you explain why this might work?
 

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