Removing primary at 30k
Last edited by rocky5; Dec 29, 2014 at 09:55 AM.
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But the third one it is there..
Replacing all the seals and gaskets is the way to go.
Replace the shifter shaft seal (and inspect the shifter shaft and shift lever for damage to the splines, looseness, be very critical here).
Replace the starter jackshaft oil seal on the inner primary cover.
Replace the inner primary oil seal.
Remove the drive pulley, replace the pulley spacer, quad seal and big oil seal.
Remove the inner primary bearing inner race from the mainshaft, don`t reuse it.
While the inner primary bearing inner race is off the mainshaft:
Replace the main drive gear seal (it seals the space between the main drive gear and the mainshaft) Note: this is the seal most guys overlook, because it is well hidden.
Here`s a pic of that seal:
Last edited by Dan89FLSTC; Dec 29, 2014 at 10:47 AM.
The Best of Harley-Davidson for Lifelong Riders
But the third one it is there..
Replacing all the seals and gaskets is the way to go.
Replace the shifter shaft seal (and inspect the shifter shaft and shift lever for damage to the splines, looseness, be very critical here).
Replace the starter jackshaft oil seal on the inner primary cover.
Replace the inner primary oil seal.
Remove the drive pulley, replace the pulley spacer, quad seal and big oil seal.
Remove the inner primary bearing inner race from the mainshaft, don`t reuse it.
While the inner primary bearing inner race is off the mainshaft:
Replace the main drive gear seal (it seals the space between the main drive gear and the mainshaft) Note: this is the seal most guys overlook, because it is well hidden.
Here`s a pic of that seal:

One question, Dan, why replace the pulley spacer?
I ask because I'm in the middle of fixing my own gearbox...
https://www.hdforums.com/forum/evo-c...-part-2-a.html
-Tom










