General Topics/Tech Tips Discussion on break in periods, rider comfort, seats and pad suggestions. Tech tips as they become available will be posted here.

Sunpie LED headlight

Thread Tools
 
Search this Thread
 
Old May 4, 2024 | 11:07 AM
  #11  
Xcrossbow's Avatar
Xcrossbow
Stellar HDF Member
15 Year Member
Photogenic
Photoriffic
Joined: Aug 2008
Posts: 2,107
Likes: 283
From: California, Md now Savannah, Ga
Default

I bought the Sunpie in late 2017 for my new 2018 Streetglide Special and it gave me issues to make it work also but I believe I was also adding the visor black trim ring at the same time. I made it/them both work with only minor aggravation and it/they are still on the bike working fine over the last almost 7 years.
 
Reply
Old May 4, 2024 | 04:39 PM
  #12  
prockey's Avatar
prockey
Thread Starter
|
Cruiser
10 Year Member
Photogenic
Photoriffic
Joined: May 2015
Posts: 198
Likes: 75
From: CT
Default

This is a pic of the setup of the light bucket on my '09.
If I were to loosen the two bolts for the windshield mount and the acorn nut beside the tach on one side fo the bike, would that allow me to open up the nacelle a bit? If this would work, it might allow me to get the mounting plate in where it should be.
I'm guessing I would also have to loosen the top chrome spear as well.


 
Reply
Old May 4, 2024 | 05:04 PM
  #13  
Idahokid's Avatar
Idahokid
Road Master
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2014
Posts: 897
Likes: 98
From: Post Falls,Idaho
Default

Does your bucket not have a relief at the 12 o’clock position like it does at the 3 o’clock position?There’s a YouTube video of a SunPie being installed and his bucket has a relief cut where the springs are at.
 
Reply
Old May 4, 2024 | 05:06 PM
  #14  
07UltraGuy's Avatar
07UltraGuy
Banned
Joined: Aug 2021
Posts: 4,027
Likes: 6,286
From: SoCal
Default

That's not going to work on a RK nacelle... It fits as expected in the batwing fairing, but not the RK.
I recommend comparing the factory ring to the aftermarket and see if the OEM ring can be made to fit the new headlight.

I'm a huge fan of the Sunpie lights, and as I have said a million times, the Sunpie LED headlight is the absolute best value in the 7", LED headlight market.
 
Reply
Old May 4, 2024 | 05:24 PM
  #15  
prockey's Avatar
prockey
Thread Starter
|
Cruiser
10 Year Member
Photogenic
Photoriffic
Joined: May 2015
Posts: 198
Likes: 75
From: CT
Default Fitting the Sunpie LED headlight in a FLHP

Originally Posted by Idahokid
Does your bucket not have a relief at the 12 o’clock position like it does at the 3 o’clock position?There’s a YouTube video of a SunPie being installed and his bucket has a relief cut where the springs are at.
I only have the relief area at the 12 o'clock position but I need the same thing at the 3 and 9 o'clock positions or I will have to grind off part of the flange at the bottom of the spring on one side. The dots in the pic show where I would need to grind it in order to fit it inside the headlight.


 
Reply
Old May 4, 2024 | 05:28 PM
  #16  
prockey's Avatar
prockey
Thread Starter
|
Cruiser
10 Year Member
Photogenic
Photoriffic
Joined: May 2015
Posts: 198
Likes: 75
From: CT
Default

Originally Posted by 07UltraGuy
That's not going to work on a RK nacelle... It fits as expected in the batwing fairing, but not the RK.
I recommend comparing the factory ring to the aftermarket and see if the OEM ring can be made to fit the new headlight.

I'm a huge fan of the Sunpie lights, and as I have said a million times, the Sunpie LED headlight is the absolute best value in the 7", LED headlight market.
I did look at the OEM mounting ring to see if I could put it on the Sunpie light but it doesn't look like it will work. They mount in two different ways.
Do you know if the nacelle can be loosened on one side and opening up a bit to get a little more clearance to get the light in? I know it's not ideal, especially for later work in the headlight bucket, but I'd like to make this light fit if possible. If I loosened the three bolts shown, would that allow the side to be pulled open a bit or would I need to unbolt the entire thing?

 
Reply
Old May 4, 2024 | 07:57 PM
  #17  
prockey's Avatar
prockey
Thread Starter
|
Cruiser
10 Year Member
Photogenic
Photoriffic
Joined: May 2015
Posts: 198
Likes: 75
From: CT
Default

Originally Posted by Idahokid
Does your bucket not have a relief at the 12 o’clock position like it does at the 3 o’clock position?There’s a YouTube video of a SunPie being installed and his bucket has a relief cut where the springs are at.
I watched that video on YouTube and his headlight bucket has the relief areas at 3 and 9 o'clock that mine do not have. Bummer!
 
Reply
Old May 4, 2024 | 08:28 PM
  #18  
Goose_NC's Avatar
Goose_NC
Seasoned HDF Member
Veteran: Marine Corps
10 Year Member
Top Answer: 1
Top Answer: 3
Joined: Feb 2016
Posts: 8,001
Likes: 6,901
From: NC
Default

Originally Posted by 07UltraGuy
That's not going to work on a RK nacelle... It fits as expected in the batwing fairing, but not the RK.
I recommend comparing the factory ring to the aftermarket and see if the OEM ring can be made to fit the new headlight.

I'm a huge fan of the Sunpie lights, and as I have said a million times, the Sunpie LED headlight is the absolute best value in the 7", LED headlight market.
My 2019 FLHTP came with the Harley Daymaker LED headlight. The Sunpie trio I had on my 2002 ElectraGlide was better. The Harley LED had a huge dark spot between high and low beams.

Have the Sunpies in a box now as I am running the Custom Dynamics Adaptive II headlight.
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old May 5, 2024 | 04:18 PM
  #19  
prockey's Avatar
prockey
Thread Starter
|
Cruiser
10 Year Member
Photogenic
Photoriffic
Joined: May 2015
Posts: 198
Likes: 75
From: CT
Default

I contacted Sunpie again and asked about return policy if I were to try grinding down one of the side flanges that makes it too wide to install the LED. I was told that even if the unit is not resalable if/when I return it they will still give me a refund. I don't run into too many companies out there who would do that.
Surprised me but at least now I can experiment to see if I can make the light work.
 
Reply
Old May 6, 2024 | 06:08 PM
  #20  
prockey's Avatar
prockey
Thread Starter
|
Cruiser
10 Year Member
Photogenic
Photoriffic
Joined: May 2015
Posts: 198
Likes: 75
From: CT
Default Sunpie final attempt to fit

I made a last attempt to make the Sunpie headlight work - I took the LED out of the bracket that it shipped with and put it in the OEM bracket. It came real close but the three tabs would not quite align with the grooves for the tabs so the LED would not sit low enough in the bracket. It stuck out too far and was crooked. I attached pics for reference. I don't know if they make a unit that will fit the FLHP, but I'll ask again.
Thanks for all the help and advice.




 
Reply



All times are GMT -5. The time now is 08:06 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE