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Large phillips head screw

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Old May 15, 2026 | 01:52 PM
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Default Large phillips head screw

This one is large. Larger than a ph4, maybe it's a ph5. Are there any larger? I need to get the airfilter cover off, but none of my many cross head bits and drivers are big enough to sit well inside this screw.

I've seen videos of doing the airfilter, but the sportsters had allen screws in their cover. I've been to four hadware stores today, no one has it. Reading about it on the internet tells me there is a ph5, but I can't find one in any store or online. Please advise.


 
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Old May 15, 2026 | 02:18 PM
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Have you tried just using a flathead screwdriver? All the phillips (cross head) screwdrivers don't grab enough to turn this screw?
 
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Old May 15, 2026 | 02:21 PM
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Well, I could just try a smaller size phillips, or a flat tip driver. But that would destroy the screws. Then I could replace them with some allen screws. I may just do that, but I do want to try finding a proper phillips for it.
 
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Old May 15, 2026 | 03:02 PM
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Largest I have is a 4 blunt. It's the shallow include angle one.

That should work. Even a 3 probably will if it's the correct angle. (57 included)

Shinny one on the left. Far right is a 4 (19 included)

 

Last edited by Jackie Paper; May 15, 2026 at 03:06 PM.
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Old May 15, 2026 | 04:57 PM
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Have you tried a #4? That screw ain't TQed that tight..
 
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Old May 15, 2026 | 05:51 PM
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I assume that's on your2001 XL53c 883 Sportster. There two screws in it and that's just the outer face cover. It should not be tight. A #3 Philips even if it buries in it will remove it.

A #3 blunt is a heafty Philips.

Hopefully someone didn't use permanent red loctite. Doesn't need any loctite. The spring in the cover preloads it.
 

Last edited by Jackie Paper; May 15, 2026 at 05:53 PM.
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Old May 15, 2026 | 08:37 PM
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So, you haven’t even tried to turn the screw with what you have? Can’t be that tight to worry about “destroying” the screw.
 
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Old May 15, 2026 | 08:50 PM
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Philips #3. You're welcome .
 
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Old May 15, 2026 | 10:53 PM
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Thanks boys. Then I will be using a 3 or a 4. Seems a 5 isn't easy to find. And if I damage the heads I'll replace the screws with hexes.

I'll try it on monday, got two days of work now so I can't do anything untill then. I'll take a picture of the result so we can all laugh later
 
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Old May 16, 2026 | 07:12 AM
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Be sure your #3 or #4 matches the angle. By it being deep in it, there is actually less chance it will ride up out of there and damage the top edges of the surface.

 
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