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2003 FLH engine surge/sputter

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Old Feb 6, 2017 | 03:06 PM
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turckster
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From: Lubbock, Tx
Default 2003 FLH engine surge/sputter

My 2003 FLHTPI has a sputter going on in the engine. It usually occurs after the engine has warmed up and at highway speeds. It almost feels like it is running out of fuel. I can twist the throttle and the bike accellerates ok but once back to cruising it starts up again.About a year ago the dealer replaced the fuel filter and checked fuel psi(it had an idle issue).
I had changed the spark plugs and plug wires but no change. To me, it kinda feels like the throttle position sensor might have a bad spot in it because it seems to only happen in a certain area on the throttle. Just kinda guessing, I was hoping someone with some experience would be able to point me the right direction. Thanks
 
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Old Feb 6, 2017 | 04:13 PM
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Check the hoses inside the tank for pinholes. Sometimes you can hear gurgling inside the tank when you pressurize the lines.
 
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Old Feb 27, 2017 | 10:59 PM
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turckster
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From: Lubbock, Tx
Default Update:

I decided to replace the throttle position sensor since the issue occurred in a certain position on the throttle when the engine was at operating temp. Since replacing the throttle position sensor the issue has not happened again. I took the bike on fairly long rides over the last 2 weekends and it ran like a champ.
 
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