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The fuel line disconnect leak...

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Old Jan 30, 2020 | 07:44 PM
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Default The fuel line disconnect leak...

Hello folks, just picked up my very first HD today a 2010 Ultra. Get home and while going through the manual performing different tasks I realize it's starting to smell like fuel and realize it's leaking at the quick connect.

I've done my research and I'll see where some people replace the o-rings and others the whole system per HD recommendation. I would prefer to go with the cheaper o-ring attempt, however one thing I noticed when I press the fuel line 90° it leaks a lot worse to me that screams o-ring but I'm certainly open for other suggestions

I found a bunch of old threads talkin about where to get o rings is there any current recommendations?

Thanks


 

Last edited by PukinDogs; Jan 30, 2020 at 07:45 PM.
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Old Jan 30, 2020 | 08:01 PM
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you answered your own question brother.. but yah,, we change the O ring cause harley thinks the QD is gold plated or something..

anyway..

 
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Old Jan 30, 2020 | 08:24 PM
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Kits are available to replace the o ring with videos on YT. I dug the old one out with a hooked pick and used a drain plug o ring per a recommendation...its the same size and fuel/oil resistant...
Lubed up the o ring started it and used a 8mm 3/8 drive deep Snap on chrome socket to push it into the grove. Did all this on the bike, on the side stand 2 years ago. I have had the tank off
a few times since then and it is still holding up. I had someone tell me you could just push the o ring in with the fuel line....

 

Last edited by barrygreen; Jan 30, 2020 at 08:26 PM.
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Old Jan 30, 2020 | 08:45 PM
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I took the quick connect off and the leak stopped, not sure how that factors in with the different O rings?.?

TIA
 
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Old Jan 30, 2020 | 09:57 PM
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Are you are saying you disconnected the fuel line from the tank and the leak stopped ?
 
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Old Jan 30, 2020 | 10:03 PM
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Originally Posted by PukinDogs
I took the quick connect off and the leak stopped, not sure how that factors in with the different O rings?.?

TIA
There is a valve in the tank fitting that closes to keep fuel from running out.
There is a o ring inside the fitting that seals the fuel line when it is connected.
Works kinda like a quick disconnect on a air hose.
If it leaks only with the line connected then you need to replace the o ring that seals the line.
Google it and you will see.
 
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Old Jan 30, 2020 | 10:11 PM
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A older thread on this subject

https://www.hdforums.com/forum/touri...leaking-2.html
 
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Old Jan 31, 2020 | 05:12 AM
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Thanks for the input I appreciate it. I've got this part on order and we'll start there and see what happens.

Fuel Tool EFI Check Valve Lower O-Ring - 5pk MC200-5
Amazon Amazon
 
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Old Jan 31, 2020 | 05:39 AM
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Be patient with it. I did mine without the tool.
If you get a mirror and a flashlight you can look up inside and see the o ring.
 
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Old Jan 31, 2020 | 06:06 AM
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Strange. When mine went out and started leaking there was no oring. It was more like a rubber bushing that was not replacable. I was traveling on the road at the time and just replaced it all.
 
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