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Eletrical Problem FLHTC

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Old Oct 8, 2007 | 08:27 AM
  #1  
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Default Eletrical Problem FLHTC

I tried to start the bike and starter starts chattering but after a couple attempts it would grab and turn over once or twice. I never did get it fired up. After 5 or 6 attempts, my CLUTCH cable wasHOT to the touch at the handle bar area and I think something melted because it stick pulled in. Maybe a ground cable came off and the clutch cable was the only return path. Has anyone else had this happen?

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Old Oct 8, 2007 | 10:28 AM
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Default RE: Eletrical Problem FLHTC

I've never heard that, but your assessment sounds reasonable. Check the ground cable. On my FLHT, it is under the bike, if I recall. Also sounds like you'll need a new clutch cable.
 
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Old Oct 8, 2007 | 11:13 AM
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Default RE: Eletrical Problem FLHTC

This is a very good possibility. I have had shifter cables weld together like that when the ground strap has been damaged or removed by someone.
It becomes the new return path as you suggest. I would give the electrical system a good inspection and make sure all my grounding points are clean and tight.
I would also make sure all the battery connections and starter connections are clean and tight as well. After you track down the cause and correct it. You`ll need a new clutch cable as well....[:@]
Very good failure analysis.
 
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