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OK, let us know how it goes. I just double checked mine and I drilled 3/8 inch deep into the carb body and tapped that with a bottom tap as I described.
With a lock nut on the screw you will have 3/8 inch of thread sticking out, so that is perfect because you do not have to 'bottom out' the screw insertion.
The lock nut holds things in place. Need anything, just let me know.....pg
I thought I would try this way badger. I got your email on the forward controls cd6-4-07 and responded,email me your mailing address and I will send you one. cheeseburger69
Wanted to postavery belated replyto this. It has been a while to say the least. I still have not started on this choke issue yet. The weather was beautiful all summer long, (where I live) so I took every opportunity, that I could, to ride. I more or less, "clipped" the choke open once the bike was started.
However, winter is here and it is just too cold to ride. (It's suppose to be in the low teens, over night and low 20's durring the daybegining this coming weekend.) So I plan to work on it the next couple of months to get it ready for the spring weather. I have some other problems that I want to fix at the same time. Do it all at once. Rear rocker box leak, front fork seal leak, and so on.
Said I would let you all know how it went and I will. Thanks again for all the help.
Badger....
Good to hear from you again. Just wanted to let you know that if you plan to pull the rear rocker box to replace the gasket you will have to remove the rear head and rocker as a unit and replace it the same way.
Not enough frame clearance to remove the rocker on the rear cylinder. I was not sure if you are aware of that, but thought I'd mention it just in case. Buy a head gasket along with the rocker box gasket......pg
Hi Pinion - Yes, I was aware that the rear head and rocker box have to come off as a unit. What I did was, went to my local dealer and bought a top end gasket kit. I figure that way I have everything I should need. Rocker box gaskets, cylinder head, push rod cover etc. I realize I have more gaskets than I will need but It wasn't that exspensive and I am sure sooner or later I will need some of the other gaskets in the kit.
I do have to addmit that I am a little nervous going into this thing. I owned a '73 back in the early 80's. I only had it a very short time. So I don't have a whole lot of experience working on ironheads. Just some. I used to be a fairly decent mechanic. Hot rods and bikes in my youth and anaircraft mechanicwhen I was in the servicebut I haven't done much wrenching on anything for quite some time. I am hoping it will "all come back to me" once I start into it.
I am probably most concerned about doing the fork seals. That is something I have never had the opportunity to do before.
So, I am sure I will be back here at the forum looking for help and advise.
I have some other problems that I want to fix at the same time. Do it all at once. Rear rocker box leak, front fork seal leak, and so on.
Said I would let you all know how it went and I will. Thanks again for all the help.
I just did my fork seals the other day,easy as, the hardest part was getting the old seals out, dont have any special toolsjust a bit of kiwiingenuity,you may want to replace the wear rings as well while the forks are apart. Paul
Hi Pinion - Yes, I was aware that the rear head and rocker box have to come off as a unit. What I did was, went to my local dealer and bought a top end gasket kit. I figure that way I have everything I should need. Rocker box gaskets, cylinder head, push rod cover etc. I realize I have more gaskets than I will need but It wasn't that exspensive and I am sure sooner or later I will need some of the other gaskets in the kit.
I do have to addmit that I am a little nervous going into this thing. I owned a '73 back in the early 80's. I only had it a very short time. So I don't have a whole lot of experience working on ironheads. Just some. I used to be a fairly decent mechanic. Hot rods and bikes in my youth and anaircraft mechanicwhen I was in the servicebut I haven't done much wrenching on anything for quite some time. I am hoping it will "all come back to me" once I start into it.
I am probably most concerned about doing the fork seals. That is something I have never had the opportunity to do before.
So, I am sure I will be back here at the forum looking for help and advise.
There is no reason to be nervous about pulling the box and head off. Just torque down the rocker box bolts and the head bolts properly. I would also replace all 12 cork washers in the push rod tubes. Each tube has 3 in it. The top washer is the one that is sometimes difficult to get seated properly, because of the recess it has to sit in. If one of them leaks, just reseat it again.
If you have questions regarding the fork seal replacement just ask. Someone here will have the answer for you. Good luck with it........pg
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