Ironhead A place to talk about Ironheads.

Best Performance Mods for an Ironhead?

Thread Tools
 
Search this Thread
 
Old Aug 7, 2008 | 08:22 AM
  #1  
Mario77746's Avatar
Mario77746
Thread Starter
|
Road Captain
Joined: Oct 2007
Posts: 741
Likes: 0
From: Charlotte, NC
Default Best Performance Mods for an Ironhead?

What are the best performance mods for these engines and how much total power can you get out of these?

Thanks.
 
Reply
Old Aug 7, 2008 | 07:14 PM
  #2  
mojo2go's Avatar
mojo2go
Tourer
Joined: Apr 2006
Posts: 351
Likes: 0
From:
Default

It depends on how much money you want to spend, but a good ignition system, Andrews cams, and an S&S Super E carb are a good start. There's a site that I can't remember right now that shows how the guy building the motor got something like 170 hp out of an Ironhead, but it was strictly for racing. I'd want to keep the bike reliable enough to ride it every day, so minor mods like the ones listed above are my preferences.
 
Reply
Old Aug 8, 2008 | 12:12 AM
  #3  
sepixlh's Avatar
sepixlh
Road Master
Joined: Aug 2006
Posts: 751
Likes: 6
From: 500 miles south from Artic Circle
Default

I would say to daily use streetbike, HEADWORK ( new valves and porting), 10,5 CR pistons, Electronic ignition,good carb (size about 38-40mm mikuni dellorto) S&S will do as well as CV Keihin from evo. Factory P-cams. Theese mods give you 70-90hp from rear wheel.
If you are planing to go up from that you need to keep mind that after this bike isn't for daily use ( my opinion )
Then you need do more modifications: clutch (XR mod), thrust bearing to front spoket, better brakes.
Here is sample 130hp ironhead (street bike)
https://www.hdforums.com/forum/pictu...&pictureid=685
 

Last edited by sepixlh; Aug 8, 2008 at 12:17 AM. Reason: added link
Reply
Old Aug 8, 2008 | 06:45 AM
  #4  
Mario77746's Avatar
Mario77746
Thread Starter
|
Road Captain
Joined: Oct 2007
Posts: 741
Likes: 0
From: Charlotte, NC
Default

Thanks all. The motor is in a very well built rigid frame with a fat tire on the back, good brakes etc. It's set up to take what ever I can throw at it. I'm contemplating working this engine or just swaping it out for a buell motor....... Any thoughts?

By the way, sick turbo set up.
 
Reply
Old Aug 8, 2008 | 05:31 PM
  #5  
jtmon75's Avatar
jtmon75
Intermediate
Joined: Jun 2008
Posts: 45
Likes: 0
Default iron head mods

mario, my 75 sporty has been bored .030 over s&s 13/16 stroker kit ,super E shorty carb, andrews #5 cams,heads have been completely rebuilt,slightly massaged and milled,drag pipes and stock ignition.high torque starter and compression releases installed. this bike has tons of power and torque.when i roll the throtle and the motor gets into its power range the rpm's rise very quickly when i crack the throtle hard i better be hanging on!!! oh and by the way i can ride all day(if my butt can take it).to install the stroker kit make sure you have somebody that really knows what they are doing with the cylinders.
 
Reply
Old Aug 8, 2008 | 08:55 PM
  #6  
SportsterBob's Avatar
SportsterBob
Club Member
Joined: Feb 2008
Posts: 18,575
Likes: 4
From: Norfolk, VA
Default

It's been said that you can get 80-85hp out of a street Ironhead and still have some reliability......Stroker flywheels, stroker cylinders or base plates, dual plug heads, 10.5:1 or better compression, aftermarket trap door, aftermarket trans gears and shafts, aftermarket starter (unless you got an iron leg to kick-start) and a machinist as a good friend.....With a stock bore 61" pistons and 4-5/8" stroke you'll have 74"....Five-inch stroke flywheels are out there but not a good choice for street with the piston speeds. Going bigger than a 3-3/16" bore means boring the cases which would not be a good choice for street riding. Using factory cylinders with a stroker kit requires mods to the cylinder oil drains...Plus there is the heat issue with the faster piston speeds.
Or you can stick with stock bore/stroke and go with a set of cams, carb, ignition, head porting, front sprocket change and get 60-70hp......Don't quote my numbers because there are Ironhead builders out there that know more than I ever will!
 
Reply
Old Aug 9, 2008 | 05:56 AM
  #7  
csd4682's Avatar
csd4682
Advanced
Joined: Mar 2008
Posts: 96
Likes: 0
Default

My motor has been bored out .20 over, running 10:1 pistons, 1 3/4 drags, stock carb with edelbrock air cleaner, and i feel than I can outrun just about any vtwin out there. When I open up the trottle and go from 1st to 2nd, the bike nearly throws me off the back and almost raises the front wheel off the ground. You did not say what year it was, if its late 60-early 70's the first upgrade you will need to do before making it go faster is making it stop better. Front disc brakes are a must have.
 
Reply
Old Aug 9, 2008 | 07:21 PM
  #8  
AlCherry's Avatar
AlCherry
Road Warrior
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2007
Posts: 1,309
Likes: 93
From: Rye, By God, Deep East Texas
Default

You can go mild to wild. Sporster Bob and his avitar is wild (5" stroker I assume) I run a 5X3 5/8.
If you go to the AHDRA website you can find wild to mild Ironhead stuff fairly cheap in their swapmeet section. Theres a lot of great performance stuff out there. Have fun!
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Aug 10, 2008 | 09:50 AM
  #9  
Mario77746's Avatar
Mario77746
Thread Starter
|
Road Captain
Joined: Oct 2007
Posts: 741
Likes: 0
From: Charlotte, NC
Default

Thanks for the replies all. So far I'm sold on the performance aspect of it. Now, $$$.... How much are we talking to get this up to 80hp / 70tq range? I know everyone is different but a good guesstimate would help. By the way, it's a 76 sporty driveline...Thanks.

Name:  010.jpg
Views: 14715
Size:  101.8 KB
 

Last edited by Mario77746; Aug 10, 2008 at 10:06 AM.
Reply
Old Aug 11, 2008 | 12:37 AM
  #10  
sepixlh's Avatar
sepixlh
Road Master
Joined: Aug 2006
Posts: 751
Likes: 6
From: 500 miles south from Artic Circle
Default

Originally Posted by SportsterBob
aftermarket trap door, aftermarket trans gears and shafts,
I personally don't recom aftermarket trap door, it's much cheaper and easier to replace busted trap door than engine cases... seen that. Gear set is good choise , same time you can switch to close ratio gearing.
 
Reply



All times are GMT -5. The time now is 02:01 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE